Flex foil substrate connector for sensing battery voltage and temperature

    公开(公告)号:US11552344B2

    公开(公告)日:2023-01-10

    申请号:US16805139

    申请日:2020-02-28

    Applicant: Gentherm Inc.

    Inventor: Timothy Hughes

    Abstract: A sensing system for a battery includes a flex foil substrate including a first cover layer. A conductive layer defines a trace pattern including traces. A second cover layer defines a first opening. The conductive layer is sandwiched between the first cover layer and the second cover layer. The first opening exposes a first trace and a second trace of the trace pattern. A busbar is attached to the first cover layer of the flex foil substrate. A temperature sensor is connected to the first trace and the second trace of the trace pattern in the first opening of the first cover layer.

    Double-Sided, Single Conductor Laminated Substrate

    公开(公告)号:US20210092844A1

    公开(公告)日:2021-03-25

    申请号:US16822688

    申请日:2020-03-18

    Applicant: Gentherm Inc.

    Abstract: A method for manufacturing a double-sided, single conductor laminate includes providing a laminated substrate that includes a conductive layer, an adhesive layer and a support layer; dry milling a trace pattern in the laminated substrate by removing selected areas of the conductive layer and the adhesive layer; and attaching a first cover layer using a first adhesive layer to the conductive layer. The first cover layer includes one or more precut access holes that align with one or more traces of the trace pattern.

    Dual conductor laminated substrate

    公开(公告)号:US11134575B2

    公开(公告)日:2021-09-28

    申请号:US16587292

    申请日:2019-09-30

    Applicant: Gentherm Inc.

    Inventor: Timothy Hughes

    Abstract: A method for manufacturing a dual conductor laminated substrate includes providing a first laminate including a first insulating layer and a first conductive layer; defining a first trace pattern including one or more traces in the first laminate; providing a second laminate including a second insulating layer and a second conductive layer; defining a second trace pattern including one or more traces in the second laminate; defining access holes in the second insulating layer; at least one of depositing and stenciling a conductive material in the access holes of the second insulating layer; and aligning and attaching the first laminate to the second laminate to create a laminated substrate.

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