PRESSED POWDER MAGNETIC CORE MATERIAL, PRESSED POWDER MAGNETIC CORE, AND PRODUCTION METHOD THEREOF

    公开(公告)号:US20180281061A1

    公开(公告)日:2018-10-04

    申请号:US15766788

    申请日:2016-10-05

    Abstract: To provide a pressed powder magnetic material having excellent work safety during production of a pressed powder magnetic core and imposing less environmental burden; a pressed powder magnetic core having a high magnetic flux density, a high magnetic permeability, a low iron loss, and excellent mechanical strength; and a production method thereof. The pressed powder magnetic core material contains a granulation binder, a soft magnetic powder in which an insulating coating film is formed on the particle surface, and a glass frit whose softening point is a temperature being at least 100° C. lower than a magnetic annealing temperature; the soft magnetic powder being an iron-based amorphous alloy powder, the glass frit being contained in an amount of 0.3 to 1.0% by mass, the granulation binder being a polyvinyl alcohol having a degree of polymerization of 1000 or less and a degree of saponification of 50 to 100% by mole.

    MAGNETIC CORE POWDER, DUST CORE, AND METHOD FOR PRODUCING MAGNETIC CORE POWDER

    公开(公告)号:US20180043431A1

    公开(公告)日:2018-02-15

    申请号:US15557979

    申请日:2016-02-24

    Abstract: Provided is a powder (A) for a magnetic core for producing a powder magnetic core, the powder (A) for a magnetic core including: as a main component a granulated powder (1) obtained by granulating iron-based amorphous powder having been subjected to insulation treatment and having a particle size distribution falling within a range of from 1 μm to 200 μm; and glass powder having a softening point lower than a temperature of the annealing treatment. The granulated powder (1) is obtained by binding particles (2) of magnetic powder each formed of a particle (3) of the iron-based amorphous powder and an insulating coating (4) configured to coat the surface of the particle (3) to each other through use of a PVA aqueous solution having a viscosity of from 3 mPa·s to 25 mPa·s.

    MACHINE COMPONENT USING POWDER COMPACT AND METHOD FOR PRODUCING SAME
    5.
    发明申请
    MACHINE COMPONENT USING POWDER COMPACT AND METHOD FOR PRODUCING SAME 审中-公开
    使用粉末复合机的机器组件及其生产方法

    公开(公告)号:US20160311026A1

    公开(公告)日:2016-10-27

    申请号:US15101958

    申请日:2014-11-26

    Abstract: A machine part having a radial crushing strength of more than 100 MPa is manufactured by: press forming raw material powder containing, as a main raw material, metal powder capable of forming an oxide film, to thereby provide a green compact; and forming the oxide film between particles of the metal powder forming the green compact through steam treatment.

    Abstract translation: 具有大于100MPa的径向破碎强度的机器部件通过以下方式制造:将形成氧化膜的金属粉末作为主要原料的压制成型原料粉末,由此提供生坯; 以及通过蒸汽处理在形成所述生坯的所述金属粉末的颗粒之间形成所述氧化物膜。

    METHOD FOR PRODUCING MACHINE COMPONENT

    公开(公告)号:US20210308760A1

    公开(公告)日:2021-10-07

    申请号:US16078786

    申请日:2017-03-01

    Abstract: Provided is a method of manufacturing a machine part having a radial crushing strength of 120 MPa or more, including: a compression molding step of compressing raw material powder including, as a main component, metal powder that is capable of forming an oxide coating and has a pure iron powder content ratio of 95 mass % or more, to thereby obtain a green compact (10) having a predetermined shape; and a coating forming step of causing the metal powder to react with an oxidizing gas while heating the green compact (10) at a temperature lower than a sintering temperature of the metal powder in an oxidizing gas atmosphere, to thereby obtain a reinforced green compact (11) in which the oxide coating (5) is formed between particles of the metal powder.

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