Abstract:
In milling operations, periodically sensed vibration signals synchronous with tool revolution enables a determination of whether the tool returns to approximately the same position each revolution. If so, stability is indicated by tightly grouped values of the periodically sensed vibration signal. If the tool does not return to the same position, spread in the value of the periodically sampled vibration signals is produced thereby indicating chatter conditions. Variance values may be calculated and displayed; histograms may be produced and displayed; corrective action, if needed, may be taken in response to the variance values and/or histogram. Nominal (or commanded) spindle speed, while not necessarily exactly synchronous with actual tool rotation, is entirely adequate to trigger samples and achieve clear indication of the presence or absence of chatter.