TRANSPARENT, COLORLESS, POROUS POLYMERS DERIVED FROM MULTIPHASIC POLYMER NETWORKS

    公开(公告)号:US20210206939A1

    公开(公告)日:2021-07-08

    申请号:US16732627

    申请日:2020-01-02

    Abstract: A porous, polymer aerogel having a pore size distribution with a full-width at half maximum between 0.1 and 10 nanometers, a visible transmittance greater than 30%/3 mm, haze less than 70%/3 mm, and a color rendering index of at least 25. A method of forming a porous, polymer aerogel, includes producing a miscible formulation of at least one of monomers, oligomers, crosslinkers and prepolymers, polymerizing the miscible formulation to form a multiphasic gel, wherein phases are continuous and the multiphasic gel has at least one depolymerizable domain and at least one non-depolymerizable domain, and the at least one depolymerizable domain is chemically bonded to the at least one non-depolymerizable domain, and removing the depolymerizable domain or domains from the multiphasic gel to produce a porous aerogel with a color rendering index of at least 25. A method of forming a porous, polymer aerogel, including producing a miscible formulation of at least one monomer, oligomer or crosslinker, and a prepolymer having at least one reactive functional group, polymerizing the miscible formulation to form a multiphasic gel, wherein the prepolymer having at least one reactive functional group is chemically bonded to a polymer that results from the polymerization of the at least one monomer or oligomer, and phases are continuous and the multiphasic gel has at least one depolymerizable domain bonded to at least one non-depolymerizable domain, and placing the multiphasic gel in a depolymerization solution having a depolymerization solvent to chemically degrade the depolymerizable domain into smaller oligomers and monomers, removing the depolymerization solvent to produce a porous aerogel with a color rendering index of at least 25.

    PATTERN-WISE DEPOSITION OF ANTI-SINTERING AGENTS VIA SURFACE ENERGY MODULATION FOR 3D PRINTING

    公开(公告)号:US20220143695A1

    公开(公告)日:2022-05-12

    申请号:US17094506

    申请日:2020-11-10

    Abstract: A system has a surface, a feedstock deposition head arranged to deposit a sinterable feedstock having a binder on the surface, a patterning system arranged adjacent the surface to change the feedstock surface energy according to a pattern to form selective surface energy patterns on the feedstock, a sintering-selectivity material deposition head arranged adjacent the feedstock deposition head to deposit sintering-selectivity fluid, the sintering-selectivity fluid selected to conform to the selective surface energy patterns, and a sintering chamber to sinter the feedstock after deposition of the anti-sintering agent. A method of forming three-dimensional objects includes depositing a, sinterable feedstock onto a surface, forming a surface energy pattern in the sinterable feedstock by pattern-wise debinding of the binder from the sinterable feedstock, depositing a sintering-selectivity fluid mixed with a solvent selected to cause the sintering-selectivity material to conform to the surface energy pattern, and sintering the feedstock.

    MATERIALS FOR SELECTIVE SINTERING OF COHESIVE FEEDSTOCKS

    公开(公告)号:US20220127200A1

    公开(公告)日:2022-04-28

    申请号:US17077062

    申请日:2020-10-22

    Abstract: A method of forming three-dimensional objects includes depositing a sinterable, dense feedstock comprising a sinterable material and binder onto a surface, depositing a sintering selectivity material according to a pattern, removing the binder, sintering the sinterable, dense feedstock to form a three-dimensional sintered object, and finishing the sintered object. A sintering-selectivity material includes a solvent, and a sintering-selectivity material in the solvent, the sintering-selectivity material having the characteristic of being able to penetrate a dense feedstock. A system has a surface, a feedstock deposition head arranged to deposit a sinterable, dense feedstock on the surface, a sintering-selectivity deposition head arranged to deposit a sintering-selectivity material on at least one of the surface and the feedstock, a debinding mechanism arranged to debind the feedstock from the binder, and a sintering chamber to sinter the feedstock after debinding.

    TRANSPARENT, COLORLESS, POROUS POLYMERS DERIVED FROM MULTIPHASIC POLYMER NETWORKS

    公开(公告)号:US20220259399A1

    公开(公告)日:2022-08-18

    申请号:US17735321

    申请日:2022-05-03

    Abstract: A method of forming a porous, polymer aerogel, includes producing a miscible formulation of at least one of monomers, oligomers, crosslinkers and prepolymers, polymerizing the miscible formulation to form a multiphasic gel, wherein phases are continuous and the multiphasic gel has at least one depolymerizable domain and at least one non-depolymerizable domain, and the at least one depolymerizable domain is chemically bonded to the at least one non-depolymerizable domain, and removing the depolymerizable domain or domains from the multiphasic gel to produce a porous aerogel with a color rendering index of at least 25. A method of forming a porous, polymer aerogel, including producing a miscible formulation of at least one monomer, oligomer or crosslinker, and a prepolymer having at least one reactive functional group, polymerizing the miscible formulation to form a multiphasic gel, wherein the prepolymer having at least one reactive functional group is chemically bonded to a polymer that results from the polymerization of the at least one monomer or oligomer, and phases are continuous and the multiphasic gel has at least one depolymerizable domain bonded to at least one non-depolymerizable domain, and placing the multiphasic gel in a depolymerization solution having a depolymerization solvent to chemically degrade the depolymerizable domain into smaller oligomers and monomers, removing the depolymerization solvent to produce a porous aerogel with a color rendering index of at least 25.

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