FUNCTIONALIZED PARTICULATE BICARBONATE AS BLOWING AGENT, FOAMABLE POLYMER COMPOSITION CONTAINING IT, AND ITS USE IN MANUFACTURING A THERMOPLASTIC FOAMED POLYMER

    公开(公告)号:US20200165402A1

    公开(公告)日:2020-05-28

    申请号:US16630527

    申请日:2018-07-20

    Applicant: Solvay SA

    Abstract: A chemical blowing agent for foaming a thermoplastic polymer, for example PVC plastisol or a polymer resin in an extrusion process, said chemical blowing agent comprising a functionalized particulate bicarbonate containing at least one additive, preferably excluding an exothermic blowing agent. The additive may be selected from the group consisting of rosin acids, any derivative thereof, and salts thereof; or any combinations thereof, such as comprising abietic acid, dihydroabietic acid, neoabietic acid, a rosin acid ester, or mixtures thereof. The particulate bicarbonate may be preferably functionalized by spray-coating, extrusion or co-grinding with at least one additive. The functionalized particulate bicarbonate may comprise 50 wt % to less than 100 wt % of the bicarbonate component, and 0.02-50 wt % of the additive. The functionalized particulate bicarbonate may further comprise 0.1-5 wt % silica. A foamable polymer composition comprising such chemical blowing agent. A process for manufacturing a foamed polymer, such as foamed PVC, comprising shaping and heating the foamable polymer composition, and a foamed polymer obtained by such process.

    FUNCTIONALIZED PARTICULATE BICARBONATE AS BLOWING AGENT, FOAMABLE POLYMER COMPOSITON CONTAINING IT, AND ITS USE IN MANUFACTURING A THERMOPLASTIC FOAMED POLYMER

    公开(公告)号:US20190225765A1

    公开(公告)日:2019-07-25

    申请号:US16317376

    申请日:2017-07-20

    Applicant: Solvay SA

    Abstract: A chemical blowing agent for foaming a thermoplastic polymer, for example PVC plastisol or a polymer resin in an extrusion process, comprising a functionalized particulate bicarbonate containing at least one additive, preferably excluding an exothermic blowing agent. The additive may be selected from the group consisting of polymers; inorganic salts; oils; fats; resin acids, any derivative thereof, and salts thereof; amino acids; fatty acids; carboxylic or polycarboxylic acids, soaps; waxes; derivatives thereof; salts thereof; or any combinations thereof. The particulate bicarbonate may be functionalized by spray-drying, coating, extrusion or co-grinding with at least one additive. The functionalized particulate bicarbonate may comprise 50 wt % to less than 100 wt % of the bicarbonate component, and 0.02-50 wt % of the additive. A foamable polymer composition comprising such chemical blowing agent. A process for manufacturing a foamed polymer, such as foamed PVC, comprising shaping and heating the foamable polymer composition, and a foamed polymer obtained by such process.

    EXTRUSION PROCESS FOR THE PREPARATION OF ALKALI METAL CARBONATE, BICARBONATE AND SESQUICARBONATE FORMULATIONS USING A DISSOLVED FUNCTIONALIZING AGENT

    公开(公告)号:US20210214238A1

    公开(公告)日:2021-07-15

    申请号:US16093116

    申请日:2017-04-13

    Applicant: Solvay SA

    Abstract: The present invention relates to a process for preparing a formulation comprising an alkali metal salt selected from the group consisting of alkali metal bicarbonate salts, alkali metal carbonate salts, alkali metal sesquicarbonate salts and combinations thereof, wherein said process comprises: (a) dissolving a functionalizing agent in a solvent; (b) mixing the alkali metal salt with the solution comprising the functionalizing agent that a paste-like composition is formed; (c) extruding the paste-like composition to obtain filaments or granules; (d) at least partially removing the solvent from the filaments or granules. The invention furthermore relates to a powder, filaments and granules obtainable from said process and to the use of the powder, filaments or granules in various applications such as in plastic foaming or in food and feed leavening compositions.

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