Abstract:
An exemplary system includes a compressor, a condenser, an expander, and an evaporator fluidly coupled to form a vapor-compression circuit, and an electric motor configured to drive the compressor. An inverter having a plurality of switching elements is configured to provide an output voltage to the electric motor through operation of the switching elements. A waste heat recovery circuit is configured to transfer waste heat from the inverter to a load. A controller is configured provide switching commands to the switching elements of the inverter. The controller is further configured to sense a condition of the system, determine a heat production requirement based at least in part upon the system condition, and to vary the number of switching commands per unit time based at least in part upon the heat production requirement.
Abstract:
Operation of a variable frequency in a manner configured to avoid overheating is provided. In one form, a method includes providing a variable frequency drive that includes a switching device in thermal communication with a heat sink including a thermal mass. The method further includes operating the drive in a first mode before active cooling of the heat sink is established and a second mode following the first mode. Operation of the drive in the first mode includes operating the switching device in a first switching frequency mode, and the first switching frequency mode and the thermal mass of the heat sink are selected to provide a temperature of the switching device below a predetermined threshold before active cooling of the heat sink is established. Further embodiments, forms, features, and aspects shall become apparent from the description and drawings.
Abstract:
A system includes a refrigerant compressor, an electric motor and configured to drive the refrigerant compressor, and a controller. The controller is configured to operate the compressor in a liquid clearing start mode where electrical current through the motor is prevented from exceeding a predetermined current limit for a period of time not to exceed a predetermined period of time, and is configured to operate the compressor in a run mode in response to determining the motor exceeds a predetermined speed threshold at or before expiration of the predetermined period of time, wherein the run mode does not prevent electrical current through the motor from exceeding said predetermined current limit.
Abstract:
Systems and methods are used to control operation of a rotary compressor of a refrigeration system to limit or prevent movement of rotors due to axial thrust loading resulting from rapid changes in speed of the rotors of the compressor. The operational profile of the motor is controlled to maintain acceleration torque and deceleration torque within predefined limits. The acceleration torque and deceleration torque are maintained within the predefined limits by controlling the speed of the motor, or by controlling the torque applied by the motor to the rotors during acceleration or deceleration.
Abstract:
Apparatuses, methods, and systems of multiple load control for variable frequency drive harmonic mitigation are disclosed. An exemplary embodiment includes a system including a plurality of loads including at least one compressor configured to compress refrigerant. The plurality of loads are driven by a plurality of electric motors. The plurality of electric motors are driven by a plurality of variable frequency drives. The plurality of variable frequency drives are electrically coupled to an AC source. In operation a desired cooling capacity of the system is determined, a harmonic mitigation control parameter is determined, and output of one or more of the variable frequency drives is activated, deactivated, adjusted or modulated to reduce the input harmonics and provide the desired cooling capacity.
Abstract:
Systems and methods are used to control operation of a rotary compressor of a refrigeration system to limit or prevent movement of rotors due to axial thrust loading resulting from rapid changes in speed of the rotors of the compressor. The operational profile of the motor is controlled to maintain acceleration torque and deceleration torque within predefined limits. The acceleration torque and deceleration torque are maintained within the predefined limits by controlling the speed of the motor, or by controlling the torque applied by the motor to the rotors during acceleration or deceleration.
Abstract:
Variable frequency drive active harmonic mitigation controls and diagnostics are disclosed. Exemplary controls and diagnostics include operating a variable frequency drive including converting an AC input line voltage to a DC voltage, generating a motor drive signal using the DC voltage, and driving an electric motor with the motor drive signal. A harmonic mitigation signal is provided to the drive configured to at least partially mitigate harmonics during the operation of the drive. The harmonic mitigation signal is inhibited based upon presence of an error condition associated with the drive input. The inhibiting is terminated based upon the absence of the error condition. A diagnostic fault condition based upon a number of occurrences of the error condition.
Abstract:
Diagnostic and/or control methods, systems and apparatuses for variable frequency drives are disclosed. The variable frequency drive may be controlled by a controller that may conduct one or more tests or evaluations. The tests or evaluations may include determining whether a switching device in the variable frequency drive is open-circuited, short-circuited, or operating normally. The tests may include determining whether current provided at an inverter output of the variable frequency drive is within a predetermined range. An exemplary embodiment evaluates the drive for a short circuit condition, an open circuit condition, and a sensor error or failure condition, controls operation of the drive based upon these one or more evaluations, may abort operation of the drive based upon one or more evaluations, and may set a fault code indicative of the type of error encountered.
Abstract:
Systems and methods are used to control operation of a rotary compressor of a refrigeration system to limit or prevent movement of rotors due to axial thrust loading resulting from rapid changes in speed of the rotors of the compressor. The operational profile of the motor is controlled to maintain acceleration torque and deceleration torque within predefined limits. The acceleration torque and deceleration torque are maintained within the predefined limits by controlling the speed of the motor, or by controlling the torque applied by the motor to the rotors during acceleration or deceleration.
Abstract:
Temperature value determination of at least one variable frequency drive component is provided. In one form, a method includes providing a variable frequency drive that includes a first component in thermal communication with a second component in thermal communication with a switching device. A temperature value of the second component is determined using a temperature value of the first component, a power loss characteristic of the drive, and a first characteristic of heat transfer between the first and second components. The method further includes sensing a temperature value of the second component and determining a temperature value for the switching device using the power loss characteristic, a second characteristic of heat transfer between the second component and the switching device, and the greater of the sensed and determined temperature values of the second component. Further embodiments, forms, features, and aspects shall become apparent from the description and drawings.