Abstract:
Recoaters are described which are adapted for use in powder-layer three-dimensional printers. The recoaters comprise a mesh discharge device that is adapted to be selectively activated by the application of an agitation, e.g. a vibration. Such mesh discharge devices include a planar mesh, i.e. a screen or sieve, which is adapted to support a quantity of powder when the quantity of powder and the mesh are static and to dispense at least a portion of the quantity of powder when at least one of the quantity of powder and the mesh is agitated. Preferably, the mesh is disposed substantially horizontally, but may be disposed at an angle to the horizontal. Also described are powder-layer three-dimensional printers comprising such recoaters. In some embodiments, the powder-layer three-dimensional printers are adapted to space the mesh no more than about two to ten powder layer thicknesses from the top surface of the powder bed or substrate upon which a powder layer is to be deposited.
Abstract:
Recoaters are described which are adapted for use in powder-layer three-dimensional printers. The recoaters comprise a mesh discharge device that is adapted to be selectively activated by the application of an agitation, e.g. a vibration. Such mesh discharge devices include a planar mesh, i.e. a screen or sieve, which is adapted to support a quantity of powder when the quantity of powder and the mesh are static and to dispense at least a portion of the quantity of powder when at least one of the quantity of powder and the mesh is agitated. Preferably, the mesh is disposed substantially horizontally, but may be disposed at an angle to the horizontal. Also described are powder-layer three-dimensional printers comprising such recoaters. In some embodiments, the powder-layer three-dimensional printers are adapted to space the mesh no more than about two to ten powder layer thicknesses from the top surface of the powder bed or substrate upon which a powder layer is to be deposited.
Abstract:
A device for applying powder layers across a substrate or atop an existing powder bed is disclosed. The device has particular utility in embodiments which are adapted for use in depositing powder layers for three-dimensional printing and as part of a three-dimensional printing apparatus. The device utilizes a conveyor belt to transfer powder from a powder reservoir and deposit it upon powder bed or other substrate. In some embodiments, the device utilizes a conveyor belt in conjunction with a powder deflector to transfer powder from a powder reservoir and deposit it upon powder bed or other substrate. In some embodiments the conveyor belt has a downwardly inclined section. In some embodiments, a downwardly inclined chute is used in conjunction with the conveyor belt.
Abstract:
Powder-layer three-dimensional printer recoaters, which are adapted for use with fine powders, are disclosed. The recoaters comprise a controllably vibrated traveling powder dispenser having a hopper section adapted to contain the build powder, an opening through which the powder can be controllably discharged laterally into a chamber which is located beside the opening and which has a mesh covering at least a portion of its bottom. The recoaters also comprise a vibrator that is operably connected to the traveling powder dispenser and is adapted to selectively cause the powder to flow from the hopper through the opening and be discharged through the mesh. In some embodiments, the recoaters also comprise a smoothing device which is adapted to smoothen the powder dispensed through the mesh. In some embodiments the smoothing device is adapted to compact the density of the dispensed powder level a selectable amount. Also disclosed are powder-layer three-dimensional printers having such recoaters.