Cross layer fiber entanglement to increase strength of 3D part

    公开(公告)号:US11485110B2

    公开(公告)日:2022-11-01

    申请号:US16369854

    申请日:2019-03-29

    Inventor: Paul M. Fromm

    Abstract: A printed sheet fiber entanglement apparatus entangles fibers from neighboring printed fibrous layers (e.g., sheets) with one another. As a stack of printed fibrous sheets is built up, periodically a holey plate is loaded against the top sheet of the stack. The guide plate may move the sheet down over the registration pins, and then an array of felting needles are thrust into the stack. An array of needles with upward and/or downward facing barbs is thrust thought holes in the guide plate into the stack through printed sheets closest to the guide plate. As the needles pushed into or are withdrawn from the stack, barbs on the felting needles intertwine fibers from the fibrous sheets through printed marking material and with neighboring sheets. The needle array may translate slightly between multiple thrusts so that a subsequent needling thrust may occur in a slightly new location.

    Apparatus and method for fabricating multi-sided printed composite sheet structures

    公开(公告)号:US11214000B2

    公开(公告)日:2022-01-04

    申请号:US16373761

    申请日:2019-04-03

    Abstract: An additive manufacturing system for fabricating multi-sided printed composite sheet structures includes a roll fed duplex architecture that prints polymer images on both sides of a substrate sheet to form two-sided 3D composite layers. A substrate web is fed into the machine, and a top side is printed with a wetting agent, powdered, and the excess powder is removed. The image may be pinned to the substrate in a fusing step so that the web can be inverted to print a second image on the other side. The inversion architecture could include inverting rollers, tubes or a Mobius strip that may flip the substrate for backside printing using a single imaging station. The resulting two-side powdered and pinned substrate would then be cut, stacked, heated and compressed to create a 3-D object with more polymer in the stack, resulting in better adhesive binding characteristics at a much higher production speed.

    Method for building three-dimensional cylindrical objects

    公开(公告)号:US10703082B2

    公开(公告)日:2020-07-07

    申请号:US15957306

    申请日:2018-04-19

    Abstract: A method operates a three-dimensional object printer for production of cylindrical-shaped objects. The method uses a controller to operate an actuator operatively connected to a cylindrical member to rotate the cylindrical member within at least two supports, operate at least two printheads supplied with different materials to form portions of layers on the rotating cylindrical member with the different materials supplied to the at least two printheads, and operate at least one other actuator operatively connected to the at least two printheads and a curing device to move each of the printheads and the curing device independently of one another in a bidirectional radial direction with reference to a center of the rotating cylindrical member. This operation enables the curing device to be positioned to modify the layers formed on the rotating cylindrical member while the cylindrical member is rotating within the at least two supports.

    DUAL PRESSURE SENSITIVE ADHESIVE SHEET FOR INSTORE SIGNAGE

    公开(公告)号:US20200079068A1

    公开(公告)日:2020-03-12

    申请号:US16683475

    申请日:2019-11-14

    Abstract: A tandem system of metering and donor rolls is used to apply two different adhesives to a fully adhesive backed multilayer sheet to produce variably distributed adhesives and properties. Each of the two adhesives is unique and is cured differently to create a layer of adhesive that has differing adhesive properties on the sheet. A clear adhesive is applied to a top portion of cards before they are cut from the sheet and has a higher tackiness than the adhesive applied to the rest of the cards on the sheet in order to reduce glue buildup on blades cutting the cards from the sheet.

    ELECTRIC FIELD GENERATING TRANSPORT MEMBER
    7.
    发明申请

    公开(公告)号:US20200039251A1

    公开(公告)日:2020-02-06

    申请号:US16050376

    申请日:2018-07-31

    Abstract: A printer includes a printhead assembly and a dryer. A transport mechanism conveys the printed media in a downstream direction between the printhead assembly and a dryer and between the dryer and an output device. The transport mechanism includes an electric field-generating transport member. The transport member includes a continuous belt supported by rollers. The belt is driven to transport the printed media on an upper surface of the belt. The belt includes an electrically-insulating inner layer and an electrically-insulating outer layer. First and second sets of electrical conductors are positioned intermediate the inner and outer layers. Electrical conductors in the second set are grounded and alternate with electrical conductors in the first set, A charging unit selectively applies a voltage to only a subset of the electrical conductors in the first set at a time, to electrostatically attract the printed media to the upper surface of the belt.

    METHOD FOR BUILDING THREE-DIMENSIONAL CYLINDRICAL OBJECTS

    公开(公告)号:US20180244033A1

    公开(公告)日:2018-08-30

    申请号:US15957306

    申请日:2018-04-19

    Abstract: A method operates a three-dimensional object printer for production of cylindrical-shaped objects. The method uses with a controller to operate an actuator operatively connected to a cylindrical member to rotate the cylindrical member within at least two supports, operate at least two printheads supplied with different materials to form portions of layers on the rotating cylindrical member with the different materials supplied to the at least two printheads, and operate at least one other actuator operatively connected to the at least two printheads and a curing device to move each of the printheads and the curing device independently of one another in a bidirectional radial direction with reference to a center of the rotating cylindrical member. This operation enables the curing device to be positioned to modify the layers formed on the rotating cylindrical member while the cylindrical member is rotating within the at least two supports.

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