Abstract:
Methods and systems for forming hinged starch-bound matrices. Starch-based compositions are molded between heated molds in order to form a cellular matrix and also to remove the water from the starch-based compositions in order to form a binding matrix of solidified starch. The molding apparatus is configured to form one or more creases within the hinge area in order to define one or more lines upon which the hinge will bend. The molding apparatus is also configured such that the region of the mold corresponding to the inner surface of the hinge area will transfer heat more slowly to the inner hinge surface, resulting in reduced thickness of the skin of the inner hinge. This increases the collapsibility, or ability of the inner surface of the hinge to fold or buckle, during the bending action. This in turn reduces the bending radius of hinge such that the hinging action exerts less strain on the outer surface of the hinge. The inner surface of the hinge may optionally be treated with glycerin or other polyols soften the inner surface. The outer surface of the hinge may optionally be coated with an elastomeric material, such as polyvinyl alcohol, in order to strengthen the outer surface and reduce its tendency to fracture during the hinging action.
Abstract:
Compositions, methods, and systems for manufacturing articles, particularly containers and packaging materials, having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form an article which has the desired performance criteria. The inorganically filled mixtures are molded to fashion a portion of the mixture into a form stable shape for the desired article. Once the article has obtained form stability, the article is removed from the mold and allowed to harden to gain strength. The articles may have properties substantially similar to articles presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. They have especial utility in the mass production of containers, particularly food and beverage containers.
Abstract:
Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and then passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be controlled, pressed, scored, perforated, folded, and glued to fashion articles for the sheets. They have especial utility in the mass production of containers, particularly food and beverage containers.
Abstract:
Compositions and methods for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more inorganic aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and the passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be rolled, pressed, scored, perforated, folded, and glued. They have especial utility in the mass production of containers, particularly food and beverage containers.
Abstract:
Compositions, methods, and systems for manufacturing articles, particularly containers and packaging materials, having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form an article which has the desired performance criteria. The inorganically filled mixtures are molded to fashion a portion of the mixture into a form stable shape for the desired article. Once the article has obtained form stability, the article is removed from the mold and allowed to harden to gain strength. The articles may have properties substantially similar to articles presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. They have especial utility in the mass production of containers, particularly food and beverage containers.
Abstract:
Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and then passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be cut, rolled, pressed, scored, perforated, folded, and glued to fashion articles from the sheets. They have especial utility in the mass production of containers, particularly food and beverage containers.
Abstract:
A wound double-walled container and method of manufacturing the same from coated paper includes two blanks which are placed one above the other and which form the container walls. The blanks are arranged mutually offset in such a manner that narrow foldable strips project laterally and foladble rim portions extend at the top and bottom, which are folded over for sealing the inwardly and outwardly and endwise disposed cut edges. The folding-over takes place either after the winding of the blanks or while the individual blanks are still flat, which thereafter are wound separately one after the other about a winding mandrel and are sealed.
Abstract:
A method and apparatus are provided whereby a generally tubular container is formed on a mandrel with an end member being sealed to the container sidewall to form an open-topped container. The open-topped container is subsequently conveyed through one or more finishing stations for appropriate finishing of the container's open end in order to ready the container for filling and acceptance of a closure. As the open ended container is conveyed incrementally to and received at one or more finishing stations, the bottom of the container is gripped while appropriate modifications are made to the top burner.
Abstract:
An apparatus for making a container having an inner bag and an outer stiff box of prismatic shape and rectangular cross section. The apparatus includes a rotatably supported mandrel wheel having a plurality of radially extending mandrels of rectangular cross section. The mandrel wheel is intermittently advanced to sequentially introduce the mandrels into a plurality of work stations positioned about the mandrel wheel for sequentially working on the containers carried by the mandrels. In one work station each mandrel is provided with a circumferentially closed inner bag; in a successive work station a rigid blank is folded on each mandrel about the inner bag for forming the outer box. Each blank has four lateral sides, a large closing flap extending from one end of each side in the same direction, and a small right-angled flap extending from an opposite end of each side in the same, opposite direction. In a further successive work station a folding and pressing device is provided for forming, by folding and pressing, from two opositely located small right-angled flaps, two oppositely located linear parts of a collar and an inner flange of the outer box. Further, in a successive work station a stripping device is situated for removing the containers from the mandrels.
Abstract:
A conveyor apparatus is provided for use with a container manufacturing apparatus wherein the container manufacturing apparatus forms a generally tubular container on a mandrel with an end member being sealed to the container side wall to form an open topped container. The conveying apparatus moves the open topped containers through one or more finishing stations for appropriate finishing of the container's open end in order to ready the container for filling and acceptance of a closure. As the open ended container is conveyed incrementally by the conveyor apparatus to and received at one or more finishing stations, the bottom of the container is gripped while appropriate modifications are made to the top thereof.