LIGHTWEIGHT COMPOSITE CEMENT COMPOSITIONS AND METHODS OF CEMENTING WELLS WITH SAID COMPOSITIONS

    公开(公告)号:US20250075115A1

    公开(公告)日:2025-03-06

    申请号:US18726493

    申请日:2023-05-22

    Abstract: Composite cement compositions and pumpable slurries for cementing well or at least one zone of the wells are provided and comprise cementitious material that forms calcium silicate hydrates upon exposure to water, inert filler material, nano-sized calcium carbonate particles, and water, wherein the cementitious material has a mean particle size of at least about 0.5 micron and no more than about 20 microns, the inert filler material has particle sizes of at least about 25 microns and no more than about 2 millimeters (mm), and the compositions and slurries have densities of at least about 9.5 pounds per gallon (ppg) and no more than about 12.5 ppg and solid volume fractions of at least about 50%. Methods of cementing the wells or the at least one zone of the wells are also provided and comprise pumping the compositions and slurries into the well and allowing the compositions and slurries to set or cure to form or produce lightweight composite cements having compressive strengths of greater than 400 pounds per square inch.

    BINDER FOR BUILDING MATERIALS, METHOD FOR PRODUCTION THEREOF AND PLANT FOR CARRYING OUT THIS METHOD

    公开(公告)号:US20240174567A1

    公开(公告)日:2024-05-30

    申请号:US18285095

    申请日:2022-03-28

    CPC classification number: C04B18/10 B03B9/04 C04B28/082

    Abstract: A binder for building materials comprising cement and mineral grinding additives, said grinding additives containing ash of burned refuse. Relative to the binder, the ash of burned refuse has a weight percent of 0.005 to 0.4 and a Blaine specific surface area of 1500 cm2/g to 6000 cm2/g. Also, a process and to a plant for carrying out the process for production of a binder for building materials comprising cement and mineral grinding additives, the grinding additives containing ash of burned refuse, the process including: preparing the ash of burned refuse provided as grinding additive by separating out the fraction having a particle size less than 1 mm and the oversize particles having a particle size greater than 40 mm; pre-crushing the ash of burned refuse which has been freed from the undersize particles and the oversize particles; removing ferrous and non-ferrous metals; further crushing of the pre-crushed ash of burned refuse which has been substantially freed from metals, in order to achieve a Blaine specific surface area from 1500 cm2/g to 6000 cm2/g, adding the ash of burned refuse prepared in this way to the cement before and/or after the further crushing of the ash of burned refuse which has been pre-crushed and substantially freed from metals.

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