Abstract:
A primary object of this invention is to provide a continuous casting method by which a slab of excellent internal quality can be obtained even if the casting speed is changed. In this invention, upon continuous casting with two pairs of the reduction rolls arranged along a casting direction and support rolls arranged between the reduction rolls, when a casting speed is reduced compared to a state where combination of reduction with reduction rolls at a first stage on an unsolidified portion of the slab and reduction with reduction rolls at a second stage on a solidified portion thereof is employed, the combination is switched to combination of reduction with the reduction rolls at the first stage on a portion of the slab at an end of solidification and the reduction with the reduction rolls at the second stage on the solidified portion thereof.
Abstract:
Provided is a continuous casting method of steel that prevents a solidification completion position from being changed even when a drawing speed V of a cast slab is changed. The method includes drawing a cast slab by setting a drawing speed V0 while spraying cooling water to the cast slab at a cooling water spray amount W0 [kg/ton-cast slab]. Then, changing the drawing speed to the speed V1 while spraying cooling water to the cast slab at a cooling water spray amount W1 [kg/ton-cast slab]. The method further includes spraying cooling water to the cast slab at a cooling water spray amount Wt [kg/ton-cast slab] during a period of time t that is obtained by dividing a target length Lt by the drawing speed V0. The water spray amount Wt satisfying either formula (1): Wt W1 under a condition of V1>V0.
Abstract:
Conditions for soft reduction are determined in a method of continuous casting in accordance with a method utilizing the thickness of a slab strand to prevent center segregation from occurring in the strand due to an insufficient pressing rate or internal cracks from occurring in the strand due to an excessively high pressing rate.
Abstract:
A method for producing steel products (1) with optimum surface quality wherein the molten steel (1b) is produced in a process route (10, 100; 12; 13) that is selected according to a desired final microstructure (9), by melting in a furnace (2b) with an electrode system (31), and in a vacuum degassing system; or by melting in a furnace installation (35) or an individual furnace vessel (30), in a ladle furnace (25), and in a differential-pressure vacuum degassing system (43); or by melting in a furnace (2b) with additions of alloying materials (26), a partial-quantity degassing in the ladle furnace (25), or a vacuum degassing system (27) and a ladle degassing (27).
Abstract:
A process and an ultracompact plant for the endless production of hot rolled steel strip comprising an ingot mould (15) that produces a very thin slab, having narrow sides with thickness in the range between 40 and 55 mm and a central swelling, at a speed in the range between 4 and 16 m/min. Such a slab, which displays a core in which the steel is still liquid, is passed through a vertical pre-rolling device (16) that reduces the thickness of the slab and flattens it. The solidified slab may thus be subjected to a first mild rolling by a conveyor (17) and, by forming a free curve, takes a horizontal position where it is subjected to a first surface descaling, a first rolling, a heating in an inductor (23), a second surface descaling and a series of reductions in a rolling mill (30) formed by at least two stands, by maintaining its temperature along the mill above the recrystallisation point Ar3. Downstream of the rolling mill (30) there are provided a roller runway with cooling showers, a flying shear (33) for cutting to length the strip produced, pinch rolls and at least two spinning wheels (34) for the formation of coils of the hot rolled strip.
Abstract:
Disclosed are a method and an installation for producing steel products (1) having an optimum surface quality, especially extremely low carbon contents (UCL steel or IF steel), nitrogen contents, total oxygen contents, high-strength or stainless steel qualities. According to the invention, the liquid steel is cast into a thin slab (5a) from a process route (10, 11, 12, or 13) that is selected according to the desired final structure (9) based on an electric-arc furnace (2b), is descaled, cut into billets (15) having a partial length, optionally descaled once again, subjected to final descaling downstream from a holding furnace (16), milled in a finishing mill train (6a), rolled up in a rolling station (20) located downstream from the last finishing mill stand (19) or downstream from a cooling section (21), and the final structure (9) is adjusted in the cooling section (21) according to the desired steel quality by cooling on a run-out roller table (22), whereupon the rolling stock (1a) is completely rolled up in a second rolling station (23).
Abstract:
Disclosed are a method and a corresponding continuous casting machine (1) for continuously rolling a metal bar, particularly a steel bar, which is produced at a casting speed and the cross section of which is configured as a thin slab. Said metal bar is bent, dressed, and cut to length as required during cooling and is fed into a first roll stand for rolling once the temperature has been equalized. Optionally the metal bar can still be fed by modifying the casting machine by supporting (3) a vertically cast continuous slab (2) having a guide length that is adjusted to the casting rate. One or several segments of said continuous slab (2) is/are then dressed by bending and straightening, whereupon the continuous slab (2) is guided by a sling (11), which is supported from below, into a straightening driver (6) that is positioned at a distance approximately equivalent to the length of the sling before being cut to length (7).
Abstract:
A method of improving the surface quality of a continuously cast slab, particularly a thin slab having a maximum cast thickness of 100 mm, wherein the slab is covered with a casting slag film and a layer of scale, and wherein the slab is descaled after casting and is rolled in a finishing train. A reaction agent, which is different from water, is applied onto the slab prior to descaling or during descaling. The application of the reaction agent may be preceded by a conventional hydraulic, mechanical or pneumatic removal of the layer of scale which covers the slab.
Abstract:
Rolling method for thin flat products, used in the production of flat rolled products with a final thickness in the range of 0.6-1.5 mm or more, up to 2.0-3.0 mm, in a plant suitable to work thicknesses of up to 25.4 mm, the method being applied to slabs with a thickness of between 50 and 90 mm if arriving directly from the continuous casting machine or on slabs with a greater thickness, of between 80 and 200-250 mm, if fed from a furnace to accumulate and heat the slabs (22), the method comprising at least a first heat treatment, a roughing or pre-finishing pass, a temperature equalisation treatment and a finishing pass in a finishing train (19) comprising at least three reduction passes, the finishing pass being followed by a step of cooling and coiling the flat finished product, the product at the outlet of the roughing or pre-finishing pass being in the austenitic state .gamma., the finishing pass taking place in the rolling line (10) at least partly in the ferritic step or in the austenitic step, as desired. Rolling line adopting the method as above, wherein the finishing train (19) cooperates with a system (24) to condition and adjust the temperature of the slab.
Abstract:
There is disclosed an arrangement and for alternatively producing a hot-rolled strip, a hot-formed pre-strip or an unformed slab, of steel by the continuous casting method. In order to obtain a high product quality for strips as thin as possible and to ensure a high operational flexibility, the following characteristic features are realized individually or in combination:casting of a strand at slab thickness in an open-ended mold having a continuously constant cross section,a first forming step including forming of the strand having a liquid core to reduce its thickness,a second forming step including forming of the already completely solidified strand to further reduce its thickness to pre-strip format, anda third forming step including forming of strand pieces separated from the strand by hot-rolling the strand pieces.