Abstract:
A method for forming rollers, particularly rollers for embossing paper webs, includes a first step of forming a series of protrusions and a second step of forming a pattern or design entailing the at least partial removal of a certain number of the protrusions.
Abstract:
An embossing roll cleaning apparatus is provided. The cleaning apparatus includes a nozzle having an air inlet and an elongated narrow outlet that extends an embossing width of the embossing roll. A source of compressed air is connected to the air inlet of the nozzle. The outlet of the nozzle directs the pressured air as an air knife against the surface of the embossing roll to dislodge deposits stuck to the surface of the embossing roll.
Abstract:
A method is provided for cleaning a surface of an embossing roll in which the surface of the embossing roll is cleaned by directing pressurized air through an air nozzle as the embossing roll rotates. The air nozzle directs the pressurized air as an air knife that extends for the width of the embossing roll to clean the surface. A lubricant and solvent solution may be added to the air supply of the air nozzle to prevent deposits from sticking to the surface of the embossing roll and to dissolve any deposits that do stick to the surface of the embossing roll.
Abstract:
An embossing and laminating machine comprising a first embossing cylinder with a surface provided with a first set of protuberances, a second embossing cylinder with a surface provided with a second set of protuberances, said two embossing cylinders forming a nip, and a first and a second pressure roller interacting with said first and second embossing cylinders respectively; and in which said sets of protuberances are made in such a way that in said nip some of said first set of protuberances coincide with some of said second set of protuberances, while other protuberances of said first set are out of phase with corresponding protuberances of said second set, wherein said embossing cylinders are mechanically connected by a transmission which does not keep the cylinders in phase and which causes slight relative slippage between said embossing cylinders.
Abstract:
An embossing roller has protruding lands extending radially outward from the surface of the roller to provide corresponding indentations in a thermoplastic surface to which the roller may be applied. A layer of resilient material underlies the lands so that when the roller is rolled over an irregular surface, individual lands, or groups of lands, may be depressed different amounts so that embossing indentations are formed in all portions of the surface. By applying adequate pressure to the roller, all of the lands are depressed at their points of contact when in contact with the surface if the surface is flat and regular. The lands are forced by action of the resilient material into contact with the bottom of any slight concavity in the surface and adapt to any slight convexity. In some embodiments, lands protrude outwardly from metal rings which encircle the roller. In other embodiments, lands are supported directly by the resilient material. In a method of using the roller, a surface is substantially simultaneously coated and embossed by first pressing against the surface a portion of a film web which carries a thermally transferable coating, then heating the web, the coating and the surface, and then rolling the embossing roller across the web and the surface. The heating and pressing steps may be carried out with heated resiliently surfaced rollers which travel ahead of the embossing roller.
Abstract:
A resurfaceable rotary die counter is prepared by employing a cylindrical counter core having a central, circumferentially extending relieved area filled with readily replaceable synthetic resin material containing pre-tensioned, spirally wound glass fiber roving which renders the resin craze and crack resistance even under extended continuous use. Economical counter production is possible because of preparation of the counter on the press during makeready using the die as a counter forming element. The resin is run in against the die prior to hardening of the same to form a reverse design surface in the counter which exactly mates with the die surfaces. A viscous resin having a minimum viscosity of about 6000 cps. is employed which has the characteristics of remaining on the counter core without substantial flow until ultraviolet cure can be effected. Fiber glass roving spirally wound under tension around the resin backed core during application of successive resin layers thereto provides a ten fold increase in strength over previously available systems.
Abstract:
An embossing die is created by printing multiple ink layers (530, 540) in superposition thereby to build up a printed relief pattern (510) in accordance with received design data specifying a design to be embossed. The design data is modified after receipt to introduce into the printed relief pattern to be built, one or more channels (610) which extend depth-wise through multiple ink layers of the printed relief pattern (510) and serve to fully or partially segment the printed relief pattern.
Abstract:
Es wird ein Verfahren zur Herstellung einer Prägewalze durch Molettieren beschrieben, wobei auf einer Molette ein die Gravur der Prägewalze ausbildendes, aus einer Vielzahl von aus Reliefpunkten gebildeten identischen Einzelreliefen bestehendes Relief erstellt wird. Die Reliefpunkte eines jeden Einzelreliefs sind relativ zu den zugehörigen und in Ablaufrichtung der Molette folgenden Reliefpunkten des sich hieran anschließenden Einzelreliefs in Axialrichtung der Molette gesehen versetzt angeordnet und jeder Reliefpunkt weist eine radial in einer vorgegebenen Höhe über den Molettenmantel angeordnete und parallel zur Molettenachse verlaufende Relieffläche und eine sich bis zum Molettenmantel erstreckende Reliefmantelfläche auf, wobei für jedes Einzelrelief zur Erzeugung einer großformatigen Einzelgravur auf der Prägewalze eine Fläche zwischen 225 mm 2 und 25.000 mm 2 ausgewählt wird. Die Molette wird zum Gravieren der Walze achsparallel auf den Mantel der Prägewalze aufgesetzt und hierauf ablaufen gelassen, so daß durch eine mechanische Verformung die Gravur der Prägewalze erzeugt wird. Ferner wird eine gravierte Prägewalze beschrieben.