Abstract:
A variable speed compressor system (A) incorporating an electric power generation capability by combining a variable-speed compressor assembly (70) with an electric motor assembly (50) via a drive subassembly (30) in a compact unit regulated by a control system (400). The control system (400) facilitates fully controllable boost-on-demand forced-air induction operation across an entire engine speed range, and offers intelligent electric power generation.
Abstract:
A method and apparatus for a transmission system selectively positioning sets of planet gear support bearings (50, 55, 80, 90) to achieve an optimized load distribution among a set of drive planet pinions (22) and a set of idler planet pinions (70) disposed in engagement between two reaction gears (30, 40) in the transmission system (A, A1), for splitting an applied load between at least two pathways between an input and an output.
Abstract:
An axially compact and highly integrated bevel pinion and bearing assembly (A1, A2) wherein a pinion gear (10) is integrated with a first support bearing (B1), and the pinion shaft (12) is integrated with a second support bearing (B2) axially displaced from the first support bearing (B1). With the first support bearing (B1) arranged axially under the pinion gear teeth (11), loads from the pinion gear (10) are transferred primarily through the first support bearing (B1). As a result, the second support bearing (B2) can be reduced in size and brought axially closer to the first support bearing (B1) to reduce the axial length of the pinion and bearing assembly. The integration of the pinion gear (10) with the first and second support bearings (B1, B2) optimizes material utilization and reduces overall weight of the pinion and bearing assembly, leading to a power density improvement.
Abstract:
A method for manufacturing large diameter tapered roller bearing cages (10B). A straight metal strip, coil or plate of cage blank material (10), precisely dimensioned in width, length and thickness, with or without windows or pockets pre-cut, is fed into a rolling mill (100). The rolling mill incorporates a pair of unparallel forming rolls (102A, 102B) disposed such that the gap (G) there between forms a wedge shape. As the cage blank material (10) is fed through the wedge-shaped forming roll gap (G), one lateral side of the cage blank material is plastically deformed to reduce its thickness (T) and to elongate its length, while no deformation or only a very slight deformation is introduced to the other lateral side of the cage blank, thus forming the cage blank into an arc shape. A third roll (104) disposed in exit side of the forming rolls (102), in a pre-calculated position, bends the rolled cage blank into a circular conical ring (10A). After the entire cage blank is rolled into the conical ring configuration, the conical ring may pass through the rolling mill (100) again for a final resizing. Adjacent butt ends (12A, 12B) of the formed conical ring cage blank (10A) are aligned and joined together during the assembly process to form the large diameter tapered roller bearing cage (10B).
Abstract:
A light weight bearing cage assembly (100) consisting of a plurality of snap-on bridge elements (104) coupled between first and second cage support rings (102A, 102B) conforming to the surfaces of adjacent rolling elements (10). The snap-on bridge elements maintain rolling element (10) in separation, provide rolling element retention within the bearing assembly, and function as a lubrication reservoir between the rolling elements for grease lubricated bearings. Each snap-on bridge element may be individually removed and replaced by snap-on engagement with the first and second cage support rings. Optional locking clips or rings (300, 302) fitted over each snap fitting end of the bridge elements optionally provides additional security against accidental uncoupling of the bridge elements from the first and second cage rings.
Abstract:
An epicyclic gear system (A) includes a sun gear (2), a ring gear (4) located around the sun gear (2) and planet pinions (6) located between the sun and ring gears (2,4). The planet pinions (6) rotate on a carrier (8) that includes flexpins (20) that are cantilevered from a wall (12) of the carrier (8) and sleeves (22) that are attached to the remote ends of the flexpins (20) and extend back over the flexpins (20) to create a double cantilever. Bearings (24) support the planet pinions (6) on the sleeves (22) so that the planet pinions (6) rotate about the flexpins (20). The double cantilever enables the flexpins (2) to flex such that the axes (Y) of the planet pinions (6) remain parallel to the common axis (X) of the sun and ring gears (2, 4). Each sleeve (22) has an integrated bearing race (44) and a bearing seat (42) that carries a separate bearing race (60). The sleeve (22) is easily detached from its flexpin (20) and the separate race (60) is easily removed from the sleeve (22) to disassemble the bearing (24) and remove the planet pinion (6).
Abstract:
A tappet (10) is movable along an axis. The tappet (10) includes a skirt defining an opening (18) and an alignment device (22) positioned at least partially within the opening (18). The alignment device (22) has a generally T-shaped cross-sectional shape when taken through a plane substantially parallel to the axis and has a non-T-shaped cross-sectional shape when taken through a plane substantially perpendicular to the axis.
Abstract:
An antifriction bearing (B) incorporating lubricant deflection structures (100). The bearing comprises an outer race (2) having a raceway (12) presented inwardly toward an axis of rotation (X) and an inner race (4) having a raceway (18) presented outwardly toward the raceway (12) of the outer race (2). Rolling 5 elements (6) are organized in at least one row between, and contacting, the raceway (12) of the outer race (2) and the inner race (14) of the inner race (4), with a volume of lubricant located axially adjacent the rolling elements (6). One or more deflecting surfaces (102, 204) are carried by at least the rotating race in the region of the volume of 10 lubricant, and are configured to deflect the lubricant towards a contact region of the rolling elements (6) and the raceways (12, 14) during rotation of the supporting race.
Abstract:
A device (22) is adapted to couple a finger follower (14) and a hydraulic lash adjuster (18) for use in a valve train (10) of an engine. The hydraulic lash adjuster (18) includes a plunger (34) having a longitudinal axis. The finger follower (14) includes a pocket (30) for receiving the plunger (34) and a protrusion (54) proximate the pocket (30). The device (22) includes a first portion (66) having an outer peripheral edge (70) and an inner peripheral edge (74), which defines a first aperture (82) configured to receive the plunger (34). The inner peripheral edge (74) of the first portion (66) includes at least one radially inwardly- projecting tang (86) configured to frictionally engage the plunger (34) to substantially axially secure the first portion (66) to the plunger (34). The device (22) also includes a second portion (78) coupled to the first portion (66) and extending substantially non-parallel to the first portion (66). The second portion (78) includes an inner peripheral edge (98) defining a second aperture (102) configured to receive the protrusion (54) on the finger follower 14).
Abstract:
A wheel hub assembly configured to receive and support a brake rotor component in either a fixed or floating arrangement, such that a wheel assembly mounted to the wheel hub abuts directly against the outboard flange of the hub, and not against an entrapped brake rotor surface.