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    Extruded polymeric high transparency films
    153.
    发明申请
    Extruded polymeric high transparency films 审中-公开
    挤出聚合物高透明度薄膜

    公开(公告)号：US20040209057A1

    公开(公告)日：2004-10-21

    申请号：US10843599

    申请日：2004-05-11

    Inventor： Howard H. Enlow ,  John J. Markey ,  John E. Roys ,  Keith L. Truog ,  Frederick Young

    IPC: B29C047/00 ,  B28B003/20

    CPC classification number: B32B27/08 ,  B05D1/265 ,  B05D1/286 ,  B05D7/53 ,  B29C48/022 ,  B29C48/08 ,  B29C48/15 ,  B29K2995/0022 ,  B32B27/30 ,  B32B27/304 ,  B32B37/153 ,  B32B38/12 ,  B32B2307/40 ,  B32B2307/402 ,  B32B2307/412 ,  B32B2309/14 ,  B32B2309/60 ,  B32B2605/08 ,  B44C1/1716 ,  Y10T428/24

    Abstract: A process for making a protective and decorative surfacing film comprises extrusion coating a solventless polymeric material from an extruder die to form an optically clear first layer on a polyester carrier sheet traveling past the extruder die opening. The extrusion coated first layer is immediately cooled on the carrier sheet to harden it, followed by applying a pigmented second layer to the first layer. The composite paint coat is transferred to a reinforcing backing sheet, after which the carrier sheet is separated from the paint coat to expose the outer surface of the first layer as a high gloss surface with a high distinctness-of-image, providing a transparent protective outer coat for the pigmented second layer. The pigmented second layer can be solvent cast and dried or extruded and hardened as a separate coating on the first layer. The composite paint coat can be bonded to a coextruded size coat and semi-rigid plastic substrate panel to form a thermoformable laminate. Techniques are disclosed for producing extruded clear films of exceedingly high optical clarity using a closed air flow transport and HEPA filtration system that removes airborne particles from the resin handling and extrusion process, thereby preventing micron-sized contaminants naturally present from many sources from entering the process and degrading ultimate film quality.

    Abstract translation: 制造保护性和装饰性表面膜的方法包括从挤出机模头挤出涂覆无溶剂聚合物材料，以在穿过挤出机模具开口的聚酯载体片材上形成光学透明的第一层。 将挤出涂布的第一层立即在载体片上冷却以使其硬化，随后将着色的第二层施加到第一层。 将复合涂料转移到增强背衬片材上，然后将载体片材与涂料层分离，将第一层的外表面作为具有高清晰度的高光泽表面露出，提供透明的保护 着色第二层的外涂层。 着色的第二层可以溶剂浇铸并在第一层上作为单独的涂层进行干燥或挤出和硬化。 复合涂料涂层可以粘合到共挤出的大小涂层和半刚性塑料基板上以形成可热成型的层压板。 公开了用于使用封闭的气流输送和HEPA过滤系统来生产具有非常高的光学透明度的挤出透明膜的技术，其从树脂处理和挤出过程中除去空气中的颗粒，从而防止许多来源自然存在的微米级污染物进入该过程 并降低终极电影质量。

    Dry paint transfer-lamination process for making high doi automotive body panels
    154.
    发明申请
    Dry paint transfer-lamination process for making high doi automotive body panels 失效
    干漆转印层压工艺，用于制造高品质的汽车车身面板

    公开(公告)号：US20040123941A1

    公开(公告)日：2004-07-01

    申请号：US10406835

    申请日：2003-04-03

    Inventor： Patrick L. Spain ,  Keith L. Truog ,  Frank Rohrbacher JR.

    IPC: B44C001/165 ,  C09J001/00 ,  B32B031/00

    CPC classification number: B05D1/286 ,  B05D7/04 ,  B05D7/536 ,  B05D7/576 ,  B29C37/0025 ,  B29C43/203 ,  B29C45/14811 ,  B29C51/14 ,  B29C2037/0042 ,  B29C2043/186 ,  B29C2043/187 ,  B29C2045/14237 ,  B29C2795/002 ,  B29K2101/10 ,  B29K2995/002 ,  B29K2995/0026 ,  B29L2009/00 ,  B29L2009/006 ,  B29L2031/3005 ,  B29L2031/722 ,  Y10T156/1002 ,  Y10T428/1429 ,  Y10T428/16 ,  Y10T428/162 ,  Y10T428/24843 ,  Y10T428/24851 ,  Y10T428/24909 ,  Y10T428/2982 ,  Y10T428/3154

    Abstract: An automotive quality paint coat is laminated to the exterior surface of a molded plastic car body member or panel. In one embodiment, the paint coat includes an exterior clear coat above a color coat. During processing, the clear coat and color coat are each coated on a temporary flexible casting sheet and dried. A high gloss surface is transferred to the clear coat from the casting sheet. The paint coat is then transferred from the casting sheet to a thin, semi-flexible thermoformable plastic backing sheet by dry paint transfer-laminating techniques. The resulting laminate is thermoformed into a complex three-dimensional shape of the car body member or panel. The preformed laminate is then bonded to an underlying plastic substrate material, by injection-cladding techniques, for example, to form the finished article. The paint coat has sufficient elongation to retain exterior automotive appearance and durability properties during thermoforming without deglossing. The backing sheet absorbs defects in the substrate material so the paint coat retains its appearance and durability properties during the injection-cladding step. The finished article comprises a high gloss, defect-free paint coat on the exterior of a molded plastic car body member or panel. Solution-form polyvinylidene fluoride/acrylic paint systems have remarkably high combined gloss and distinctiveness-of-image levels, together with durability properties required for exterior automotive use.

    Abstract translation: 将汽车优质涂料层合到模制塑料车身部件或面板的外表面上。 在一个实施方案中，涂料包括在彩色涂层上方的外部透明涂层。 在加工过程中，将透明涂层和彩色涂层各自涂覆在临时柔性铸片上并干燥。 高光泽表面从铸片转移到透明涂层。 然后通过干漆转印层压技术将涂料从铸片转移到薄的半柔性可热成形的塑料背衬片材上。 将所得的层压体热成型为汽车车身件或面板的复杂三维形状。 然后通过注射包层技术将预成型的层压板粘合到下面的塑料基材上，以形成成品。 涂层具有足够的延伸率，以保持外部汽车外观和热成型时的耐久性，而不会发生变形。 背衬片吸收衬底材料中的缺陷，使得涂层在注射包层步骤期间保持其外观和耐久性能。 成品包括在模制的塑料车身构件或面板的外部上的高光泽，无缺陷的油漆涂层。 溶液型聚偏二氟乙烯/丙烯酸漆系统具有非常高的组合光泽度和独特的图像水平，以及外部汽车使用所需的耐久性。

    Process for repairing coated substrate surfaces
    155.
    发明授权
    Process for repairing coated substrate surfaces 失效
    修复涂层基材表面的工艺

    公开(公告)号：US06743466B2

    公开(公告)日：2004-06-01

    申请号：US09921815

    申请日：2001-08-03

    Applicant: Carmen Flosbach ,  Karl-Friedrich Doessel ,  Werner Lenhard ,  Oliver Reis ,  Thomas Fey

    Inventor： Carmen Flosbach ,  Karl-Friedrich Doessel ,  Werner Lenhard ,  Oliver Reis ,  Thomas Fey

    IPC: B05D306

    CPC classification number: B05D5/005 ,  B05D1/286 ,  B05D3/067

    Abstract: The invention relates to a process for repairing coated substrate surfaces comprising the following successive steps: a) optionally preparing a blemished area to be repaired, b) providing a backing film coated on one side with an uncured or at least partially cured coating layer of a coating composition curable by means of high energy radiation, c) applying the backing film with its coated side onto the blemished area to be repaired, d) irradiating the coating applied in this manner onto the blemished area to be repaired with high energy radiation and e) removing the backing film, wherein the coating is irradiated through the backing film and/or after removing the backing film.

    Abstract translation: 本发明涉及一种用于修复涂覆的基底表面的方法，包括以下连续步骤：a）任选地制备待修复的修补区域，b）提供在一侧涂覆有未固化或至少部分固化的涂层的背衬膜， 涂层组合物可通过高能量辐射固化，c）将其涂覆的侧膜涂覆到要修复的被清除的区域上，d）将以这种方式施加的涂层照射到待用高能量辐射进行修复的瑕疵区域上， 去除背衬膜，其中通过背衬膜照射涂层和/或在去除背衬膜之后。

    Dry paint transfer lamination process for making high DOI automotive body panels
    156.
    发明授权
    Dry paint transfer lamination process for making high DOI automotive body panels 失效
    干漆转印层压工艺，用于制造高DOI汽车车身面板

    公开(公告)号：US06649003B1

    公开(公告)日：2003-11-18

    申请号：US08403215

    申请日：1995-03-13

    Applicant: Patrick Leon Spain ,  Keith Lawson Truog

    Inventor： Patrick Leon Spain ,  Keith Lawson Truog

    IPC: B44C1165

    CPC classification number: B05D7/536 ,  B05D1/286 ,  B05D7/04 ,  B05D7/576 ,  B29C37/0025 ,  B29C43/203 ,  B29C45/14811 ,  B29C51/14 ,  B29C2037/0042 ,  B29C2043/186 ,  B29C2043/187 ,  B29C2045/14237 ,  B29C2795/002 ,  B29K2101/10 ,  B29K2995/002 ,  B29K2995/0026 ,  B29L2009/00 ,  B29L2009/006 ,  B29L2031/3005 ,  B29L2031/722 ,  Y10S428/914 ,  Y10T156/1002 ,  Y10T156/1705 ,  Y10T428/24802 ,  Y10T428/24843 ,  Y10T428/24851 ,  Y10T428/2486 ,  Y10T428/24876

    Abstract: An automotive quality paint coat (44) is laminated to the exterior surface of a molded plastic car body member or panel (118). In one embodiment, the paint coat (44) includes an exterior clear coat (45) above a color coat (46). During processing, the clear coat (45) and color coat (46) are each coated on a temporary flexible casting sheet (42) and dried. A high gloss surface is transferred to the clear coat (45) from the casting sheet (42). The paint coat (44) is then transferred from the casting sheet (42) to a thin, semi-flexible thermoformable plastic backing sheet (72) by dry paint transfer-laminating techniques. The resulting laminate (70) is thermoformed into a complex three-dimensional shape of the car body member or panel. The preformed laminate (116) is then bonded to an underlying plastic substrate material, by injection-cladding techniques, for example, to form the finished article. The paint coat (44) has sufficient elongation to retain exterior automotive appearance and durability properties during thermoforming without deglossing. The backing sheet (72) absorbs defects in the substrate material so the paint coat retains its appearance and durability properties during the injection-cladding step. The finished article comprises a high gloss, defect-free paint coat on the exterior of a molded plastic car body member or panel. Solution-form polyvinylidene fluoride/acrylic paint systems have remarkably high combined gloss and distinctiveness-of-image levels, together with durability properties required for exterior automotive use.

    Abstract translation: 将汽车级涂料（44）层合到模制塑料车身件或面板（118）的外表面上。 在一个实施例中，涂层（44）包括彩色涂层（46）上方的外部透明涂层（45）。 在加工过程中，将透明涂层（45）和彩色涂层（46）各自涂覆在暂时的柔性浇铸片（42）上并干燥。 高光泽表面从铸片（42）转移到透明涂层（45）。 然后通过干涂料转移层压技术将涂料（44）从铸片（42）转移到薄的半柔性可热成形塑料背衬片（72）。 将得到的层压体（70）热成型为车身部件或面板的复杂的三维形状。 然后，通过注射包层技术将预成型层压板（116）结合到下面的塑料基材上，以形成成品。 涂层（44）具有足够的延伸率，以保持外部汽车外观和耐热性能，而不会发生脱模。 背衬片（72）吸收衬底材料中的缺陷，使得涂层在注射包层步骤期间保持其外观和耐久性。 成品包括在模制的塑料车身构件或面板的外部上的高光泽，无缺陷的油漆涂层。 溶液型聚偏二氟乙烯/丙烯酸漆系统具有非常高的组合光泽度和独特的图像水平，以及外部汽车使用所需的耐久性。

    Substrate processing method and substrate processing apparatus
    157.
    发明授权
    Substrate processing method and substrate processing apparatus 失效
    基板处理方法和基板处理装置

    公开(公告)号：US06632476B2

    公开(公告)日：2003-10-14

    申请号：US09805034

    申请日：2001-03-14

    Applicant: Hiroko Nakamura ,  Hisashi Kaneko ,  Tetsuo Matsuda

    Inventor： Hiroko Nakamura ,  Hisashi Kaneko ,  Tetsuo Matsuda

    IPC: B05D118

    CPC classification number: H01L21/6715 ,  B05C9/02 ,  B05D1/286

    Abstract: After a thin liquid agent film is formed by supplying a liquid agent onto a plate-like developer holder, this liquid agent film and the surface of a substrate are opposed. The liquid agent film and the substrate are brought into contact with each other at a point by declining the substrate and moving it close to the liquid agent film, or by curving the substrate toward the liquid agent film. Then, the substrate is made parallel to the liquid agent film, and the liquid agent is supplied such that the contact area of the liquid agent film spreads over the entire surface by the interfacial tension between the liquid agent film and the substrate. Since a thin liquid agent film can be uniformly formed below the substrate, processing can be performed with a small consumption amount. Additionally, the liquid agent can be supplied to the substrate without holding air.

    Abstract translation: 在通过将液体试剂供应到板状显影剂载体上形成薄液剂剂膜之后，该液体试剂膜和基材的表面相对。 通过使基板下降并使其靠近液体试剂膜，或者通过使基板朝向液体试剂膜弯曲而使液体试剂膜和基板彼此接触。 然后，使基板与液体试剂膜平行，并且供给液体试剂，使得液体试剂膜的接触面积通过液体试剂膜和基底之间的界面张力在整个表面上扩散。 由于可以在基板的下方均匀地形成薄的液体试剂膜，因此能够以小的消耗量进行处理。 另外，可以将液体试剂供给到基材而不夹持空气

    Dry paint transfer process for making deep draw high DOI automotive body panels
    158.
    发明授权
    Dry paint transfer process for making deep draw high DOI automotive body panels 失效
    干漆转印工艺制作深冲高DOI汽车车身面板

    公开(公告)号：US06579397B1

    公开(公告)日：2003-06-17

    申请号：US08402956

    申请日：1995-03-13

    Applicant: Patrick Leon Spain ,  Keith Lawson Truog

    Inventor： Patrick Leon Spain ,  Keith Lawson Truog

    IPC: B44C1165

    CPC classification number: B05D7/536 ,  B05D1/286 ,  B05D7/04 ,  B05D7/576 ,  B29C37/0025 ,  B29C43/203 ,  B29C45/14811 ,  B29C51/14 ,  B29C2037/0042 ,  B29C2043/186 ,  B29C2043/187 ,  B29C2045/14237 ,  B29C2795/002 ,  B29K2101/10 ,  B29K2995/002 ,  B29K2995/0026 ,  B29L2009/00 ,  B29L2009/006 ,  B29L2031/3005 ,  B29L2031/722 ,  Y10S428/914 ,  Y10T156/1002 ,  Y10T156/1705 ,  Y10T428/24802 ,  Y10T428/24843 ,  Y10T428/24851 ,  Y10T428/2486 ,  Y10T428/24876

    Abstract: An automotive quality paint coat (44) is laminated to the exterior surface of a molded plastic car body member or panel (118). In one embodiment, the paint coat (44) includes an exterior clear coat (45) above a color coat (46). During processing, the clear coat (45) and color coat (46) are each coated on a temporary flexible casting sheet (42) and dried. A high gloss surface is transferred to the clear coat (45) from the casting sheet (42). The paint coat (44) is then transferred from the casting sheet (42) to a thin, semi-flexible thermoformable plastic backing sheet (72) by dry paint transfer-laminating techniques. The resulting laminate (70) is thermoformed into a complex three-dimensional shape of the car body member or panel. The preformed laminate (116) is then bonded to an underlying plastic substrate material, by injection-clading techniques, for example, to form the finished article. The paint coat (44) has sufficient elongation to retain exteriot automotive appearance and durability properties during thermoforming without deglossing. The backing sheet (72) absorbs defects in the substrate material so the paint coat retains its appearance and durability properties during the injection-cladding step. The finished article comprises a high gloss, defect-free paint coat on the exterior of a molded plastic car body member or panel. Solution-form polyvinylidene fluoride/acrylic paint systems have remarkably high combined gloss and distinctiveness-of-image levels, together with durability properties required for exterior automotive use.

    Abstract translation: 将汽车级涂料（44）层合到模制塑料车身件或面板（118）的外表面上。 在一个实施例中，涂层（44）包括彩色涂层（46）上方的外部透明涂层（45）。 在加工过程中，将透明涂层（45）和彩色涂层（46）各自涂覆在暂时的柔性浇铸片（42）上并干燥。 高光泽表面从铸片（42）转移到透明涂层（45）。 然后通过干涂料转移层压技术将涂料（44）从铸片（42）转移到薄的半柔性可热成形塑料背衬片（72）。 将得到的层压体（70）热成型为车身部件或面板的复杂的三维形状。 然后通过注射分级技术将预成型层压板（116）粘合到下面的塑料基材上，以形成成品。 涂层（44）具有足够的伸长率，可在热成型过程中保持外部汽车的外观和耐久性，而不会发生变形。 背衬片（72）吸收衬底材料中的缺陷，使得涂层在注射包层步骤期间保持其外观和耐久性。 成品包括在模制的塑料车身构件或面板的外部上的高光泽，无缺陷的油漆涂层。 溶液型聚偏二氟乙烯/丙烯酸漆系统具有非常高的组合光泽度和独特的图像水平，以及外部汽车使用所需的耐久性。

    Dry paint transfer-laminate body panels having deep draw high DOI automotive paint coat
    159.
    发明申请
    Dry paint transfer-laminate body panels having deep draw high DOI automotive paint coat 审中-公开
    干漆转印 - 层压体板具有深拉高DOI汽车漆涂层

    公开(公告)号：US20020054961A1

    公开(公告)日：2002-05-09

    申请号：US09851903

    申请日：2001-05-09

    Inventor： Patrick Leon Spain ,  Keith Lawson Truog

    IPC: B05D001/36 ,  B05D007/00

    CPC classification number: B05D1/286 ,  B05D7/04 ,  B05D7/536 ,  B05D7/576 ,  B29C37/0025 ,  B29C43/203 ,  B29C45/14811 ,  B29C51/14 ,  B29C2037/0042 ,  B29C2043/186 ,  B29C2043/187 ,  B29C2045/14237 ,  B29C2795/002 ,  B29K2101/10 ,  B29K2995/002 ,  B29K2995/0026 ,  B29L2009/00 ,  B29L2009/006 ,  B29L2031/3005 ,  B29L2031/722 ,  Y10T156/1002 ,  Y10T428/1429 ,  Y10T428/16 ,  Y10T428/162 ,  Y10T428/24843 ,  Y10T428/24851 ,  Y10T428/24909 ,  Y10T428/2982 ,  Y10T428/3154

    Abstract: An automotive quality paint coat is laminated to the exterior surface of a molded plastic car body member or panel. In one embodiment, the paint coat includes an exterior clear coat above a color coat. During processing, the clear coat and color coat are each coated on a temporary flexible casting sheet and dried. A high gloss surface is transferred to the clear coat from the casting sheet. The paint coat is then transferred from the casting sheet to a thin, semi-flexible thermoformable plastic backing sheet by dry paint transfer-laminating techniques. The resulting laminate is thermoformed into a complex three-dimensional shape of the car body member or panel. The preformed laminate is then bonded to an underlying plastic substrate material, by injection-cladding techniques, for example, to form the finished article. The paint coat has sufficient elongation to retain exterior automotive appearance and durability properties during thermoforming without deglossing. The backing sheet absorbs defects in the substrate material so the paint coat retains its appearance and durability properties during the injection-cladding step. The finished article comprises a high gloss, defect-free paint coat on the exterior of a molded plastic car body member or panel. Solution-form polyvinylidene fluoride/acrylic paint systems have remarkably high combined gloss and distinctiveness-of-image levels, together with durability properties required for exterior automotive use.

    Abstract translation: 将汽车优质涂料层合到模制塑料车身部件或面板的外表面上。 在一个实施方案中，涂料包括在彩色涂层上方的外部透明涂层。 在加工过程中，将透明涂层和彩色涂层各自涂覆在临时柔性铸片上并干燥。 高光泽表面从铸片转移到透明涂层。 然后通过干漆转印层压技术将涂料从铸片转移到薄的半柔性可热成形的塑料背衬片材上。 将所得的层压体热成型为汽车车身件或面板的复杂三维形状。 然后通过注射包层技术将预成型的层压板粘合到下面的塑料基材上，以形成成品。 涂层具有足够的延伸率，以保持外部汽车外观和热成型时的耐久性，而不会发生变形。 背衬片吸收衬底材料中的缺陷，使得涂层在注射包层步骤期间保持其外观和耐久性能。 成品包括在模制的塑料车身构件或面板的外部上的高光泽，无缺陷的油漆涂层。 溶液型聚偏二氟乙烯/丙烯酸漆系统具有非常高的组合光泽度和独特的图像水平，以及外部汽车使用所需的耐久性。

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