Abstract:
A coherent material is formed on a substrate (10) by providing a precursor suspension (14) in which particulates are suspended in a carrier fluid, and directing the precursor suspension (14) at the substrate (10) from a first source (12). Generally contemporaneously with application of the deposited precursor suspension (14) to the surface, hot gases, e.g. hot gases produced by a flame (16), are directed at the substrate (10) from a remote second source (18) to fuse the particulates into the coherent material.
Abstract:
A method for chemical vapor deposition using a very fine atomization or vaporization of a reagent containing liquid or liquid-like fluid near its supercritical temperature, where the resulting atomized or vaporized solution is entered into a flame or a plasma torch, and a powder is formed or a coating is deposited onto a substrate. The combustion flame can be stable from 10 torr to multiple atmospheres, and provides the energetic environment in which the reagent contained within the fluid can be reacted to form the desired powder or coating material on a substrate. The plasma torch likewise produces the required energy environment, but, unlike the flame, no oxidizer is needed so materials stable in only very low oxygen partial pressures can be formed. Using either the plasma torch or the combustion plasma, coatings can be deposited and powders formed in the open atmosphere without the necessity of a reaction chamber, but a chamber may be used for various reasons including process separation from the environment and pressure regulation.
Abstract:
A method for making an aluminum substrate that is subjected to repeated impaction more wear resistant. The method comprises applying at least about 0.005 inch thick coating of an amorphous composition directly to only portions of this substrate, preferably after it is shaped into a product for transporting consumable materials. The coating composition to which steel, aluminum, PTFE and/or polyethylene may be added, can be thermally sprayed to the substrate surface.
Abstract:
A method and a product are provided for improving the resistance to abrasion of a load-carrying surface of a conveyor belt formed of a cord-reinforced elastomer material selected from the group consisting of natural and synthetic rubber, the belt being adapted for use for conveying particulate ore or other particulate material having abrasive properties. The method employed comprises cleaning the surface of the conveyor belt prior to coating the same with an abrasion resistant coating. The conveyor belt is characterized by a distribution of pores in the surface to be coated. A flexible coating of a polymer selected from the group consisting of polyolefins and polyester elastomers is flame sprayed in the molten state onto the conveyor belt surface using a flame spray torch. The flame of the torch is spaced from the conveyor surface to avoid contacting of the flame with the surface being coated. The coated conveyor belt is then cooled to provide a flexible polymer coating strongly bonded chemically to the surface and additionally mechanically bonded thereto by virtue of the coating material entering the pores of the surface of the belt and thereby mechanically locking the coating to the conveyor belt surface.
Abstract:
Pavement markings of improved durability are obtained by first forming a bonding layer on the pavement surface with a liquid coating composition that comprises a polyamide condensation product of dimerized fatty acid and polyamine and then forming a top or marking layer over the bonding layer by applying through a flame solid particles of a marking material that comprises the same type of polyamide, preferably in a higher-molecular-weight version.
Abstract:
A WIRE INSULATED WITH AN IMPERVOUS OXYBENZOYL POLYESTER COATING WHICH CAN BE PRODUCED BY DRAWING THE WIRE HAVING A POROUS COATING THROUGH A DIE.
Abstract:
A proximity sensor includes a lead supported on an outer surface of a case structure and a sensor wire that extends from the lead and through an opening in the case structure. The sensor is formed by applying alternating layers of electrically conductive and non-conductive materials in a non-cured state. A base non-conductive layer is applied to an inner surface of the case structure around the sensor wire in a non-cured state. Once cured, a conductive layer is deposited onto the base non-conductive layer and encapsulates the sensor wire. A cover non-conductive layer is then deposited over portions of the conductive layer to insulate the conductive layer. Portions of the non-conductive layer are then removed such that an area of the conductive layer is exposed to define a sensor area.
Abstract:
In a method for a finishing work of a spray-coated surface, an inner surface of an cylindrical hollow member is roughened by forming helical groove thereon, a thermal spray coating is formed on the inner surface that is roughened, and a finishing work is carried out by cutting the thermal spray coating along a helix of the groove by use of a cutting tool. According to the method for a finishing work, a finishing work of a thermal spray coating that has hardness ununiformity can be carried out efficiently.