Abstract:
The present invention discloses that under modified chemical vapor deposition (mCVD) conditions an epitaxial silicon film may be formed by exposing a substrate contained within a chamber to a relatively high carrier gas flow rate in combination with a relatively low silicon precursor flow rate at a temperature of less than about 550°C and a pressure in the range of about 10 mTorr - 200 Torr. Furthermore, the crystalline Si may be in situ doped to contain relatively high levels of substitutional carbon by carrying out the deposition at a relatively high flow rate using tetrasilane as a silicon source and a carbon-containing gas such as dodecalmethylcyclohexasilane or tetramethyldisilane under modified CVD conditions.
Abstract:
A method for spalling a layer from an ingot of a semiconductor substrate includes forming a metal layer on the ingot of the semiconductor substrate, wherein a tensile stress in the metal layer is configured to cause a fracture in the ingot; and removing the layer from the ingot at the fracture. A system for spalling a layer from an ingot of a semiconductor substrate includes a metal layer formed on the ingot of the semiconductor substrate, wherein a tensile stress in the metal layer is configured to cause a fracture in the ingot, and wherein the layer is configured to be removed from the ingot at the fracture.
Abstract:
A method for fabrication of a multijunction photovoltaic (PV) cell includes providing a stack comprising a plurality of junctions on a substrate, each of the plurality of junctions having a respective bandgap, wherein the plurality of junctions are ordered from the junction having the smallest bandgap being located on the substrate to the junction having the largest bandgap being located on top of the stack; forming a top metal layer, the top metal layer having a tensile stress, on top of the junction having the largest bandgap; adhering a top flexible substrate to the metal layer; and spalling a semiconductor layer from the substrate at a fracture in the substrate, wherein the fracture is formed in response to the tensile stress in the top metal layer.
Abstract:
This invention teaches methods of combining ion implantation steps with in situ or ex situ heat treatments to avoid and/or minimize implant-induced amorphization (a potential problem for source/drain (SfD) regions in FETs in ultrathin silicon on insulator layers) and implant-induced plastic relaxation of strained S/D regions (a potential problem for strained channel FETs in which the channel strain is provided by embedded S/D regions lattice mismatched with an underlying substrate layer). In a first embodiment, ion implantation is combined with in situ heat treatment by performing the ion implantation at elevated temperature. In a second embodiment, ion implantation is combined with ex situ heat treatments in a "divided-dose-anneal-in-between" (DDAB) scheme that avoids the need for tooling capable of performing hot implants.
Abstract:
This invention teaches methods of combining ion implantation steps with in situ or ex situ heat treatments to avoid and/or minimize implant-induced amorphization (a potential problem for source/drain (SfD) regions in FETs in ultrathin silicon on insulator layers) and implant-induced plastic relaxation of strained S/D regions (a potential problem for strained channel FETs in which the channel strain is provided by embedded S/D regions lattice mismatched with an underlying substrate layer). In a first embodiment, ion implantation is combined with in situ heat treatment by performing the ion implantation at elevated temperature. In a second embodiment, ion implantation is combined withex situ heat treatments in a "divided-dose-anneal-in-between" (DDAB) scheme that avoids the need for tooling capable of performing hot implants.
Abstract:
A photosensitive device and method includes a top cell (102) having an N-type layer, a P-type layer and a top intrinsic layer therebetween. A bottom cell (104) includes an N-type layer, a P-type layer and a bottom intrinsic layer therebetween. The bottom intrinsic layer includes a Cu-Zn-Sn containing chalcogenide (116).
Abstract:
A method for layer transfer using a boron-doped silicon germanium (SiGe) layer includes forming a boron-doped SiGe layer on a bulk silicon substrate; forming an upper silicon (Si) layer over the boron-doped SiGe layer; hydrogenating the boron-doped SiGe layer; bonding the upper Si layer to an alternate substrate; and propagating a fracture at an interface between the boron-doped SiGe layer and the bulk silicon substrate. A system for layer transfer using a boron-doped silicon germanium (SiGe) layer includes a bulk silicon substrate; a boron-doped Si Ge layer formed on the bulk silicon substrate, such that the boron-doped SiGe layer is located underneath an upper silicon (Si) layer, wherein the boron- doped SiGe layer is configured to propagate a fracture at an interface between the boron- doped SiGe layer and the bulk silicon substrate after hydrogenation of the boron-doped SiGe layer; and an alternate substrate bonded to the upper Si layer.
Abstract:
A semiconductor is disclosed with a substrate doped with a substrate doping. There is a crystalline semiconductor layer disposed on a front side of the substrate. The crystalline semiconductor layer has a layer doping. The substrate doping changes to the layer doping within a 100 angstrom transition region. In alternative embodiments, the layer doping has novel profiles. In other alternative embodiments, the substrate has a crystalline semiconductor layers disposed on each of a front and a back side of the substrate. Each of the crystalline semiconductor layers has a respective layer doping and each of these layer dopings changes to the substrate doping within a respective transition region less than 100 angstroms thick. In still other embodiments of this invention, an amorphous silicon layer is disposed on a side of the crystalline semiconductor layer opposite the substrate. The amorphous silicon layer has an amorphous doping so that a tunnel junction is formed between the doped crystalline semiconductor layer and the amorphous layer. Manufacturing these structures at below 700 degrees Centigrade enables the narrow transition regions of the structures.
Abstract:
A method of making a semiconductor structure is disclosed that deposits a front amorphous semiconductor layer on a front side of a semiconductor substrate and crystallizes the front amorphous semiconductor layer into a front doped crystalline semiconductor layer by applying heat within a low thermal budget temperature. In an alternative embodiment, a back doped crystalline semiconductor layer is added on a back side of the semiconductor substrate in the same way. Preferably the thermal budget temperature is below 700 degrees Centigrade. Alternatively, the thermal budget temperature is a rapid thermal processing temperature where the temperature is less than 900 degrees Centigrade and the time of temperature application is short to keep the thermal budget low. A method of making a tandem structure is also disclosed.
Abstract:
A method of fabricating a strained semiconductor-on- insulator (SSOI) substrate is provided. The method includes first providing a structure that includes a substrate, a doped and relaxed semiconductor layer on the substrate, and a strained semiconductor layer on the doped and relaxed semiconductor layer. In the invention, the doped and relaxed semiconductor layer having a lower lattice parameter than the substrate. Next, at least the doped and relaxed semiconductor layer is converted into a buried porous layer and the structure including the buried porous layer is annealed to provide a strained semiconductor-on-insulator substrate. During the annealing, the buried porous layer is converted into a buried oxide layer.