Abstract:
The present invention relates to ferrous alloys with high strength, cost-effective corrosion resistance and cracking resistance for refinery service environments, such as amine service under sweet or sour environments. More specifically, the present invention pertains to a type of ferrous manganese alloyed steels for high strength and cracking resistance and methods of making and using the same for applications including, but not limited to, amine units used in oil and gas production, petroleum refining, and chemical production.
Abstract:
The present disclosure relates to reactive manufacturing methods to disperse fine second phase particles within a matrix, and compositions made thereof. Specifically, the reactive manufacturing methods are based on in-situ reaction synthesis during an additive manufacturing (AM) process to fabricate composite components for structural and/or functional applications. The composite components can be particularly useful in oil and gas applications.
Abstract:
Provided are precipitation hardened high strength nickel based alloy welds that yield improved properties and performance in joining high strength metals. The advantageous weldments include two or more segments of ferrous or non- ferrous components, and fusion welds, friction stir welds, electron beam welds, laser beam welds, or a combination thereof bonding adjacent segments of the components together, wherein the welds comprise a precipitation hardened nickel based alloy weld metal composition including greater than or equal to 1.4 wt% of combined aluminum and titanium based on the total weight of the nickel based alloy weld metal composition. Also provided are methods for forming the welds from the nickel based alloy weld compositions, wherein the precipitation hardening occurs in the as-welded condition. The nickel based welds do not require a separate heat treatment step after welding to produce advantageous strength properties.
Abstract:
A cermet composition represented by the formula (PQ)(RS)X comprising: a ceramic phase (PQ) , a binder phase (RS) and X wherein X is at least one member selected from the group consisting of an oxide dispersoid E, an intermetallic compound F and a derivative compound G wherein said ceramic phase (PQ) is dispersed in the binder phase (RS) as particles of diameter in the range of about 0.5 to 3000 microns, and said X is dispersed in the binder phase (RS) as particles in the size range of about 1 nm to 400 nm.
Abstract:
Cermets, particularly composition gradient cermets can be prepared starting with suitable bulk metal alloys by a reactive heat treatment process involving a reactive environment selected from the group consisting of reactive carbon, reactive nitrogen, reactive boron, reactive oxygen and mixtures thereof.
Abstract:
A cermet composition represented by the formula (PQ)(RS)X comprising: a ceramic phase (PQ), a binder phase (RS) and X wherein X is at least one member selected from the group consisting of an oxide dispersoid E, an intermetallic compound F and a derivative compound G wherein said ceramic phase (PQ) is dispersed in the binder phase (RS) as particles of diameter in the range of about 0.5 to 3000 microns, and said X is dispersed in the binder phase (RS) as particles in the size range of about 1 nm to 400 nm.
Abstract:
Multimodal cermet compositions comprise a multimodal grit distribution of the ceramic phase. The compositions include a) a ceramic phase and b) a metal binder phase, wherein the ceramic phase is a metal boride with a multimodal distribution of particles, wherein a metal is a Group IV, V, or VI metal, and wherein the metal binder phase comprises (i) Fe, Ni, Co or Mn and (ii) Cr, Al, Si, Y or Ti. The method of making multimodal boride cermets includes mixing multimodal ceramic phase particles, pressing the particle, liquid phase sintering of the compresses mixture at elevated temperatures, and finally cooling the multimodal cermet composition. Advantages of the multimodal cermets are high packing density, high fracture toughness and improved erosion resistance at up to 100 deg C. The multimodal cermets are suitable in high temperature erosion / corrosion chemical and petroleum environments.
Abstract:
A cermet composition represented by the formula (PQ)(RS) comprising : a ceramic phase (PQ) and binder phase (RS) wherein, P is at least one metal selected from the group consisting of Group IV, Group V, Group VI elements, Q is boride, R is selected from the group consisting of Fe, Ni, Co, Mn and mixtures thereof, S comprises at least one element selected from Cr, Al, Si and Y.
Abstract:
The invention includes a cermet composition represented by the formula (PQ)(RS) comprising: a ceramic phase (PQ) and a binder phase (RS) wherein, P is a metal selected from the group consisting of Si, Mn, Fe, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and mixtures thereof, Q is nitride, R is a metal selected from the group consisting of Fe, Ni, Co, Mn and mixtures thereof, S consists essentially of at least one element selected from Cr, Al, Si, and Y, and at least one reactive wetting aliovalent element selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and mixtures thereof.