Abstract:
An article includes a substrate and an adhesion layer overlying the substrate. The adhesion layer includes a first phase including particles, and a second phase including braze alloy that bonds the particles to the substrate. The article further includes a ceramic layer overlying the adhesion layer. In one embodiment, the ceramic layer is a thermal barrier coating (TBC), formed of stabilized zirconia (ZrO2).
Abstract:
A method and apparatus for the production of solar cells by directly spraying metal powder for both lines and layers on the front and back sides of a silicon wafer using focused plasma spray technique for making contacts on solar cells.
Abstract:
Corrosion-resistant, oxidation-resistant, and/or wear-resistant coatings are made of ternary ceramic compounds of the general formula (I): M2X1Z1 nullnull(I) wherein M is at least one transition metal, X is an element selected from the group consisting of Si, Al, Ge, Pb, Sn, Ga, P, S, In, As, Tl and Cd, and Z is a non-metal selected from the group consisting of carbon and nitrogen; and/or compounds of the general formula (II): M3X1Z2 nullnull(II) wherein M is at least one transition metal, X is at least one of Al, Ge, and Si, and Z is at least one of carbon and nitrogen. Such coatings may be applied by a thermal spraying process.
Abstract:
A method of applying thermal barrier coating systems to a metal piece having a cooling hole extending along a central axis through the piece from a first surface of the piece to a second surface opposite the first surface. The method includes spraying a bond coat and a thermal barrier coating on the first surface at an angle and to a thickness to prevent the bond coat and thermal barrier coating from entirely filling the hole. The method also includes spraying a high pressure fluid jet from an elongate nozzle assembly having an orifice configured to direct the jet laterally away from the nozzle assembly toward the hole and in a direction generally parallel to the central axis of the hole.
Abstract:
A method and device of treating an irregularly shaped article to prepare the article for painting is provided. The device includes a burner which can produce an adjustable flame tongue which can fit into crevices, openings and other irregular topographical features of an item to be painted or otherwise coated. The burner device further provides means to apply a grafting chemical on a freshly oxidized surface. Further, the invention provides means to colorize treated objects so that they may be recognized as having been treated. In another embodiment, the grafting chemicals may be enhanced with electrolytic solutions such that electrostatic methods of painting may be subsequently employed on the item. In an alternate embodiment, the burner is adapted to spray a powder inside of a generally enclosed flame, and is used in conjunction with chop guns to manufacture glass or carbon fiber preforms. In a preferred embodiment all of the main systems of the present invention are provided with redundancies that allow the continuous operation of the device. Further, the device provides means to run and modify the process either locally or by remote communication means.
Abstract:
In a thermal spray process, a wire is fed into a flame-jet to heat said wire to the melting point, atomize and projected high velocity the droplets so formed against a surface to buildup a coating of material on the surface. The wire is fed into the flame by aligning the cast-plane of the wire with the flame-jet by using a tubular member formed into a circular shape to provide sufficient length to guide wire and to provide the necessary twist amount to the wire to align the cast-plane with the axis of the flame-jet.
Abstract:
A method of fabricating an aluminum nitride (AlN) substrate, wherein the substrate is obtained by spraying a powder onto a support at a high temperature and at a high speed, the powder including AlN grains covered with a layer of an oxide precursor chosen from oxide precursors yielding an oxide forming a liquid phase around the AlN grains during spraying.
Abstract:
The present invention relates to a method of repairing a Ni-based alloy part having an undercoat layer and a topcoat layer stacked on a Ni-based alloy base when the topcoat layer is damaged, comprising the steps of removing a peeled-off portion of the damaged topcoat layer and a denatured portion of the undercoat layer corresponding to the peeled-off portion, forming another undercoat layer by applying spraying to an opening portion of the undercoat layer in the atmosphere at a spray particle speed of 300 m/s or more and a base-material temperature of 300null C. or less, and forming another topcoat layer in the peeled-off portion of the topcoat layer
Abstract:
The invention comprises forming sputtering targets from photocatalyst particles that are free of inert particle treatment. The photocatalyst particles are plasma sprayed onto the target base. For example, a invention comprises plasma dioxide particles onto a target particles are optionally plasma sprayed under conditions that coated with substoichiometric titanium oxide, TiOx, where x is less than 2.
Abstract:
A method for manufacturing an article for use in a high-temperature environment, and an article for use in such an environment, are presented. The method comprises providing a substrate; selecting a desired vertical crack density for a protective coating to be deposited on the substrate; providing a powder, wherein the powder has a size range selected to provide a coating having the desired vertical crack density; and applying a thermal-sprayed coating to the substrate, the coating having the desired vertical crack density, wherein the powder is used as a raw material for the coating.