Method of performing model-based scanner tuning

    公开(公告)号:US09921485B2

    公开(公告)日:2018-03-20

    申请号:US14880018

    申请日:2015-10-09

    Inventor: Jun Ye Yu Cao

    Abstract: A model-based tuning method for tuning a first lithography system utilizing a reference lithography system, each of which has tunable parameters for controlling imaging performance. The method includes the steps of defining a test pattern and an imaging model; imaging the test pattern utilizing the reference lithography system and measuring the imaging results; imaging the test pattern utilizing the first lithography system and measuring the imaging results; calibrating the imaging model utilizing the imaging results corresponding to the reference lithography system, where the calibrated imaging model has a first set of parameter values; tuning the calibrated imaging model utilizing the imaging results corresponding to the first lithography system, where the tuned calibrated model has a second set of parameter values; and adjusting the parameters of the first lithography system based on a difference between the first set of parameter values and the second set of parameter values.

    THREE-DIMENSIONAL MASK MODEL FOR PHOTOLITHOGRAPHY SIMULATION
    23.
    发明申请
    THREE-DIMENSIONAL MASK MODEL FOR PHOTOLITHOGRAPHY SIMULATION 有权
    用于光刻模拟的三维掩模模型

    公开(公告)号:US20150135146A1

    公开(公告)日:2015-05-14

    申请号:US14600337

    申请日:2015-01-20

    CPC classification number: G06F17/5081 G03F1/144 G03F1/36 G03F7/705 G06F17/5009

    Abstract: A three-dimensional mask model of the invention provides a more realistic approximation of the three-dimensional effects of a photolithography mask with sub-wavelength features than a thin-mask model. In one embodiment, the three-dimensional mask model includes a set of filtering kernels in the spatial domain that are configured to be convolved with thin-mask transmission functions to produce a near-field image. In another embodiment, the three-dimensional mask model includes a set of correction factors in the frequency domain that are configured to be multiplied by the Fourier transform of thin-mask transmission functions to produce a near-field image.

    Abstract translation: 本发明的三维掩模模型提供了比薄膜模型具有亚波长特征的光刻掩模的三维效果更逼真的近似。 在一个实施例中,三维掩模模型包括空间域中的一组过滤内核,其被配置为与薄膜传输函数进行卷积以产生近场图像。 在另一个实施例中,三维掩模模型包括频域中的一组校正因子,其被配置为乘以薄膜传输函数的傅立叶变换以产生近场图像。

    OPTIMIZATION OF SOURCE, MASK AND PROJECTION OPTICS
    24.
    发明申请
    OPTIMIZATION OF SOURCE, MASK AND PROJECTION OPTICS 有权
    源,掩模和投影光学优化

    公开(公告)号:US20150074622A1

    公开(公告)日:2015-03-12

    申请号:US14543498

    申请日:2014-11-17

    Abstract: Embodiments of the present invention provide methods for optimizing a lithographic projection apparatus including optimizing projection optics therein, and preferably including optimizing a source, a mask, and the projection optics. The projection optics is sometimes broadly referred to as “lens”, and therefore the joint optimization process may be termed source mask lens optimization (SMLO). SMLO is desirable over existing source mask optimization process (SMO), partially because including the projection optics in the optimization can lead to a larger process window by introducing a plurality of adjustable characteristics of the projection optics. The projection optics can be used to shape wavefront in the lithographic projection apparatus, enabling aberration control of the overall imaging process. According to the embodiments herein, the optimization can be accelerated by iteratively using linear fitting algorithm or using Taylor series expansion using partial derivatives of transmission cross coefficients (TCCs).

    Abstract translation: 本发明的实施例提供了优化包括优化其中的投影光学元件的光刻投影设备的方法,并且优选地包括优化源,掩模和投影光学元件。 投影光学器件有时被广泛地称为“透镜”,因此联合优化过程可以被称为源掩模透镜优化(SMLO)。 SMLO对于现有的源掩码优化处理(SMO)是期望的,部分原因在于,通过引入投影光学器件的多个可调特性,优化中的投影光学器件可以导致更大的处理窗口。 投影光学元件可用于在光刻投影设备中形成波前,从而实现整个成像过程的像差控制。 根据本文的实施例,可以通过迭代地使用线性拟合算法或者使用使用传输交叉系数(TCC)的偏导数的泰勒级数扩展来加速优化。

    PATTERN-INDEPENDENT AND HYBRID MATCHING/TUNING INCLUDING LIGHT MANIPULATION BY PROJECTION OPTICS
    25.
    发明申请
    PATTERN-INDEPENDENT AND HYBRID MATCHING/TUNING INCLUDING LIGHT MANIPULATION BY PROJECTION OPTICS 有权
    模式独立和混合匹配/调谐,包括通过投影光学的光控制

    公开(公告)号:US20140282303A1

    公开(公告)日:2014-09-18

    申请号:US14294745

    申请日:2014-06-03

    Abstract: Described herein are methods for matching the characteristics of a lithographic projection apparatus to a reference lithographic projection apparatus, where the matching includes optimizing illumination source and projection optics characteristics. The projection optics can be used to shape wavefront in the lithographic projection apparatus. According to the embodiments herein, the methods can be accelerated by using linear fitting algorithm or using Taylor series expansion using partial derivatives of transmission cross coefficients (TCCs).

    Abstract translation: 这里描述了将光刻投影设备的特性与参考光刻投影设备进行匹配的方法,其中匹配包括优化照明源和投影光学特性。 投影光学元件可用于在光刻投影装置中形成波前。 根据本文的实施例,可以通过使用线性拟合算法或使用使用传输交叉系数(TCC)的偏导数的泰勒级数扩展来加速该方法。

    Methods and systems for pattern design with tailored response to wavefront aberration

    公开(公告)号:US10423075B2

    公开(公告)日:2019-09-24

    申请号:US14575609

    申请日:2014-12-18

    Abstract: The present invention relates to methods and systems for designing gauge patterns that are extremely sensitive to parameter variation, and thus robust against random and repetitive measurement errors in calibration of a lithographic process utilized to image a target design having a plurality of features. The method may include identifying most sensitive line width/pitch combination with optimal assist feature placement which leads to most sensitive CD (or other lithography response parameter) changes against lithography process parameter variations, such as wavefront aberration parameter variation. The method may also include designing gauges which have more than one test patterns, such that a combined response of the gauge can be tailored to generate a certain response to wavefront-related or other lithographic process parameters. The sensitivity against parameter variation leads to robust performance against random measurement error and/or any other measurement error.

    Lens heating compensation systems and methods

    公开(公告)号:US09746784B2

    公开(公告)日:2017-08-29

    申请号:US14064937

    申请日:2013-10-28

    Inventor: Jun Ye Peng Liu Yu Cao

    Abstract: Methods for calibrating a photolithographic system are disclosed. A cold lens contour for a reticle design and at least one hot lens contour for the reticle design are generated from which a process window is defined. Aberrations induced by a lens manipulator are characterized in a manipulator model and the process window is optimized using the manipulator model. Aberrations are characterized by identifying variations in critical dimensions caused by lens manipulation for a plurality of manipulator settings and by modeling behavior of the manipulator as a relationship between manipulator settings and aberrations. The process window may be optimized by minimizing a cost function for a set of critical locations.

    Fast freeform source and mask co-optimization method

    公开(公告)号:US11042687B2

    公开(公告)日:2021-06-22

    申请号:US16821048

    申请日:2020-03-17

    Abstract: The present disclosure relates to lithographic apparatuses and processes, and more particularly to tools for optimizing illumination sources and masks for use in lithographic apparatuses and processes. According to certain aspects, the present disclosure significantly speeds up the convergence of the optimization by allowing direct computation of gradient of the cost function. According to other aspects, the present disclosure allows for simultaneous optimization of both source and mask, thereby significantly speeding the overall convergence. According to still further aspects, the present disclosure allows for free-form optimization, without the constraints required by conventional optimization techniques.

    THREE-DIMENSIONAL MASK MODEL FOR PHOTOLITHOGRAPHY SIMULATION

    公开(公告)号:US20190163866A1

    公开(公告)日:2019-05-30

    申请号:US16265367

    申请日:2019-02-01

    Abstract: A three-dimensional mask model that provides a more realistic approximation of the three-dimensional effects of a photolithography mask with sub-wavelength features than a thin-mask model. In one embodiment, the three-dimensional mask model includes a set of filtering kernels in the spatial domain that are configured to be convolved with thin-mask transmission functions to produce a near-field image. In another embodiment, the three-dimensional mask model includes a set of correction factors in the frequency domain that are configured to be multiplied by the Fourier transform of thin-mask transmission functions to produce a near-field image.

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