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公开(公告)号:US11769750B2
公开(公告)日:2023-09-26
申请号:US17387617
申请日:2021-07-28
Applicant: IMEC VZW
Inventor: Joeri De Vos , Eric Beyne
IPC: H01L23/538 , H01L23/00 , H01L27/06
CPC classification number: H01L24/80 , H01L23/5385 , H01L23/5386 , H01L27/0688
Abstract: A substrate, assembly and method for bonding and electrically interconnecting substrates are provided. According to the method, two substrates are provided, each comprising metal contact structures that are electrically isolated from each other by a bonding layer of dielectric material. Openings are produced in the bonding layer, the openings lying within the surface area of the respective contact structures, exposing the contact material of the structures at the bottom of the openings. Then a layer of conductive material is deposited, filling the openings, after which the material is planarized, removing it from the surface of the bonding layer and leaving a recessed contact patch in the openings. The substrates are then aligned, brought into contact, and bonded by applying an annealing step at a temperature suitable for causing thermal expansion of the contact structures. Deformation of the conductive material of the contact structures through creep pushes the material into the openings from the bottom up, thereby bringing the contact patches into mutual and conductive contact.
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公开(公告)号:US10886252B2
公开(公告)日:2021-01-05
申请号:US15908641
申请日:2018-02-28
Applicant: IMEC VZW
Inventor: Lan Peng , Soon-Wook Kim , Eric Beyne , Gerald Peter Beyer , Erik Sleeckx , Robert Miller
IPC: H01L23/00 , H01L23/522 , H01L23/528 , H01L21/20 , H01J37/32
Abstract: The disclosed technology generally relates to integrating semiconductor dies and more particularly to bonding semiconductor substrates. In an aspect, a method of bonding semiconductor substrates includes providing a first substrate and a second substrate. Each of the first substrate and the second substrate comprises a dielectric bonding layer comprising one or more a silicon carbon oxide (SiCO) layer, a silicon carbon nitride (SiCN) layer or a silicon carbide (SiC) layer. The method additionally includes, prior to bonding the first and second substrates, pre-treating each of the dielectric bonding layer of the first substrate and the dielectric bonding layer of the second substrate. Pre-treating includes a first plasma activation process in a plasma comprising an inert gas, a second plasma activation process in a plasma comprising oxygen, and a wet surface treatment including a water rinsing step or an exposure to a water-containing ambient. The method additionally includes bonding the first and the second substrates by contacting the dielectric bonding layer of the first substrate and the dielectric bonding layer of the second substrate to form a substrate assembly. The method further includes post-bond annealing the assembly.
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公开(公告)号:US10066303B2
公开(公告)日:2018-09-04
申请号:US14634535
申请日:2015-02-27
Applicant: IMEC VZW , GLOBALFOUNDRIES INC.
Inventor: Eric Beyne , Joeri De Vos , Jaber Derakhshandeh , Luke England , George Vakanas
Abstract: The invention relates to a substrate having at least one main surface comprising at least one non-noble metallic bonding landing pad covered by a capping layer thereby shielding the non-noble metallic bonding landing pad from the environment. This capping layer comprises an alloy, the alloy being NiB or CoB and containing an atomic concentration percentage of boron in the range of 10% to 50%.
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公开(公告)号:US09978710B2
公开(公告)日:2018-05-22
申请号:US15385653
申请日:2016-12-20
Applicant: IMEC VZW , Katholieke Universiteit Leuven
Inventor: Vikas Dubey , Eric Beyne , Jaber Derakhshandeh
IPC: H01L23/00 , H01L23/498 , H01L25/065 , H01L25/00
CPC classification number: H01L24/81 , H01L23/291 , H01L23/293 , H01L23/3192 , H01L23/49827 , H01L24/03 , H01L24/05 , H01L24/06 , H01L24/13 , H01L24/16 , H01L24/29 , H01L24/32 , H01L24/73 , H01L24/83 , H01L24/92 , H01L25/0657 , H01L25/50 , H01L2224/03424 , H01L2224/0345 , H01L2224/03462 , H01L2224/03464 , H01L2224/03616 , H01L2224/0401 , H01L2224/05018 , H01L2224/05026 , H01L2224/05082 , H01L2224/05147 , H01L2224/05155 , H01L2224/05157 , H01L2224/05166 , H01L2224/05176 , H01L2224/05181 , H01L2224/05184 , H01L2224/05186 , H01L2224/05541 , H01L2224/05558 , H01L2224/05559 , H01L2224/05571 , H01L2224/05611 , H01L2224/0601 , H01L2224/1191 , H01L2224/13005 , H01L2224/13009 , H01L2224/13014 , H01L2224/13022 , H01L2224/13124 , H01L2224/13147 , H01L2224/13155 , H01L2224/13184 , H01L2224/13541 , H01L2224/13562 , H01L2224/1357 , H01L2224/13644 , H01L2224/13655 , H01L2224/13657 , H01L2224/16058 , H01L2224/16112 , H01L2224/16146 , H01L2224/16147 , H01L2224/2919 , H01L2224/32145 , H01L2224/73104 , H01L2224/73204 , H01L2224/75251 , H01L2224/8114 , H01L2224/81143 , H01L2224/81191 , H01L2224/8181 , H01L2224/81815 , H01L2224/81907 , H01L2224/83191 , H01L2224/8385 , H01L2224/92225 , H01L2224/94 , H01L2225/06513 , H01L2225/06541 , H01L2924/01013 , H01L2924/01028 , H01L2924/01029 , H01L2924/01074 , H01L2224/81 , H01L2924/00012 , H01L2924/00014 , H01L2924/04941 , H01L2924/04953 , H01L2924/049 , H01L2924/053 , H01L2924/01049 , H01L2924/014 , H01L2924/01047 , H01L2924/01083 , H01L2924/01005 , H01L2924/206 , H01L2924/20106 , H01L2924/207
Abstract: A method for producing a stack of semiconductor devices and the stacked device obtained thereof are disclosed. In one aspect, the method includes providing a first semiconductor device comprising a dielectric layer with a hole, the hole lined with a metal layer and partially filled with solder material. The method also includes providing a second semiconductor device with a compliant layer having a metal protrusion through the compliant layer, the protrusion capped with a capping layer. The method further includes mounting the devices by landing the metal protrusion in the hole, where the compliant layer is spaced from the dielectric layer. The method includes thereafter reflowing the solder material, thereby bonding the devices such that the compliant layer is contacting the dielectric layer.
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公开(公告)号:US20180061741A1
公开(公告)日:2018-03-01
申请号:US15686015
申请日:2017-08-24
Applicant: IMEC VZW
Inventor: Eric Beyne
IPC: H01L23/48 , H01L27/105 , H03K3/36
CPC classification number: H01L23/481 , H01L21/561 , H01L21/568 , H01L23/3135 , H01L23/5389 , H01L24/19 , H01L24/20 , H01L24/96 , H01L24/97 , H01L27/1052 , H01L2224/04105 , H01L2224/12105 , H01L2224/16227 , H01L2224/16235 , H01L2224/32145 , H01L2224/32225 , H01L2224/73203 , H01L2224/73204 , H01L2224/73209 , H01L2224/73253 , H01L2224/73267 , H01L2224/81005 , H01L2224/81815 , H01L2224/83005 , H01L2224/92124 , H01L2224/97 , H01L2924/1431 , H01L2924/1434 , H01L2924/1436 , H01L2924/15192 , H01L2924/15311 , H03K3/36 , H01L2224/81 , H01L2224/83
Abstract: A package including a first die embedded in a reconstructed wafer obtainable by the known FO-WLP or eWLB technologies is disclosed. In one aspect and in addition to the first die, a Through Substrate Via insert is embedded in the wafer, the TSV insert being a separate element, possibly a silicon die with metal filled vias interconnecting contacts on the front and back sides of the insert. A second die is mounted on the back side of the substrate, with contacts on the second die in electrical connection with the TSV insert's contacts on the back side of the substrate. On the front side of the substrate, a lateral connecting device is mounted which interconnects the TSV insert's contacts on the front side of the substrate to contacts on the front side of the first die. The lateral connecting device and the TSV insert thereby effectively interconnect the contacts on the first and second dies. In another aspect, the lateral connecting device is mounted on a redistribution layer on the front side of the substrate, as it is known from FO-WLP technology.
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公开(公告)号:US20240222260A1
公开(公告)日:2024-07-04
申请号:US18545256
申请日:2023-12-19
Applicant: IMEC VZW
Inventor: Eric Beyne , Philip Nolmans , Kenichi Miyaguchi
IPC: H01L23/522
CPC classification number: H01L23/5222 , H01L28/87 , H01L28/91
Abstract: The disclosed technology is related to semiconductor components, including a multilayer structure with a plurality of MIM capacitors. The capacitors are realized as an assembly of capacitors in the form of a stack of at least three electrically conductive layers, separated by dielectric layers and formed conformally on a topography defined by a plurality of dielectric pillars distributed on a conductive bottom plate formed on a first level of the multilayer interconnect structure. By realizing a height difference between different pillars or different groups of pillars, the intermediate ayers of the stack become available for contacting the layers by via connections.
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公开(公告)号:US11810892B2
公开(公告)日:2023-11-07
申请号:US17102249
申请日:2020-11-23
Applicant: IMEC vzw
Inventor: Jaber Derakhshandeh , Eric Beyne , Gerald Peter Beyer
IPC: H01L23/00 , B23K1/008 , H01L23/498 , B23K101/40
CPC classification number: H01L24/81 , B23K1/008 , H01L23/49811 , H01L24/06 , H01L24/14 , H01L24/16 , H01L24/17 , H01L24/94 , H01L24/97 , B23K2101/40 , H01L2224/0603 , H01L2224/06136 , H01L2224/06155 , H01L2224/1403 , H01L2224/14136 , H01L2224/14155 , H01L2224/14177 , H01L2224/14515 , H01L2224/14517 , H01L2224/16145 , H01L2224/16146 , H01L2224/16148 , H01L2224/1703 , H01L2224/17136 , H01L2224/17155 , H01L2224/17177 , H01L2224/17517 , H01L2224/8183 , H01L2224/8192 , H01L2224/81143 , H01L2224/81191 , H01L2224/81192 , H01L2224/81193 , H01L2224/81815 , H01L2224/81906 , H01L2224/81907
Abstract: A method of bonding semiconductor components is described. In one aspect a first component, for example a semiconductor die, is bonded to a second component, for example a semiconductor wafer or another die, by direct metal-metal bonds between metal bumps on one component and corresponding bumps or contact pads on the other component. In addition, a number of solder bumps are provided on one of the components, and corresponding contact areas on the other component, and fast solidified solder connections are established between the solder bumps and the corresponding contact areas, without realizing the metal-metal bonds. The latter metal-metal bonds are established in a heating step performed after the soldering step. This enables a fast bonding process applied to multiple dies bonded on different areas of the wafer and/or stacked one on top of the other, followed by a single heating step for realizing metal-metal bonds between the respective dies and the wafer or between multiple stacked dies. The method allows to improve the throughput of the bonding process, as the heating step takes place only once for a plurality of dies and/or wafers.
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28.
公开(公告)号:US20230142597A1
公开(公告)日:2023-05-11
申请号:US18048005
申请日:2022-10-19
Applicant: IMEC VZW
Inventor: Anabela Veloso , Eric Beyne , Anne Jourdain
IPC: H01L21/768 , H01L21/66 , H01L21/78
CPC classification number: H01L21/76877 , H01L21/78 , H01L21/76802 , H01L22/12
Abstract: A method of producing an IC chip is provided. In one aspect, deep trenches are formed in a semiconductor layer that forms the top layer of a device wafer, the trenches going through the complete thickness of the layer. The trenches are filled with a sacrificial material, that is etched back and covered with a capping layer, thereby forming sacrificial buried rails. After processing active devices on the front surface of the semiconductor layer, including connections to the sacrificial rails, the device wafer is bonded face down to a carrier wafer, and thinned from the back side, until the sacrificial rails are exposed. The sacrificial material and the capping layer are removed and replaced by a conductive material, thereby forming the actual buried power rails. A back side power delivery network supplies power through the buried rails to the active devices of the IC. Using a sacrificial material for the buried rails can enable a wider choice of materials for these buried rails.
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公开(公告)号:US11476162B2
公开(公告)日:2022-10-18
申请号:US17038737
申请日:2020-09-30
Applicant: IMEC VZW
Inventor: Frank Holsteyns , Eric Beyne , Christophe Lorant , Simon Braun
Abstract: A method is provided for dicing a semiconductor substrate into a plurality of dies, the semiconductor substrate having a front side including a plurality of device areas, a back side, and a plurality of through substrate vias. The method includes defining, from the front side, at least one trench to be formed between adjacent device areas, forming the at least one trench, from the front side of the semiconductor substrate, arranging a protective layer on the front side of the semiconductor substrate, thinning the semiconductor substrate from the back side to reduce the thickness of the semiconductor substrate, processing the back side of the semiconductor substrate to form at least one contact, the contact contacting at least one through substrate via, etching through the minor portion of the thickness of the semiconductor substrate underneath the at least one trench, and dicing the semiconductor substrate into the plurality of dies.
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公开(公告)号:US11462420B2
公开(公告)日:2022-10-04
申请号:US16601436
申请日:2019-10-14
Applicant: IMEC vzw
Inventor: Eric Beyne
IPC: H01L21/56 , H01L23/31 , H01L23/473
Abstract: A method for packaging semiconductor dies by overmolding is disclosed. The dies are embedded in a substrate of a mold material, and cavities are produced in the mold substrate by producing 3D structures of a sacrificial material prior to the overmolding step. Afterwards, the sacrificial material is removed to thereby create cavities in the mold substrate. A conformal layer is produced on the 3D structures prior to overmolding, and the mold substrate is thinned to expose an upper surface of the 3D structures. The conformal layer is not removed when the sacrificial structures are removed. In this way, the conformal layer remains on the surfaces of the mold substrate inside the cavity. In one aspect, the conformal layer may have a protective function, useful in the production of packages including dies which come into contact with fluid substances.
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