Abstract:
PROBLEM TO BE SOLVED: To provide a metalized substrate having a new structure, and capable of improving connection strength of wire bonding even after heating in mounting a semiconductor chip. SOLUTION: This metalized substrate has, on a high-melting-point metal layer formed on a ceramic substrate, a base nickel plated layer, a layered nickel-phosphorus plated metal layer, a diffusion prevention plated layer and a gold plated layer in this order; any of a nickel plated layer, a nickel-boron plated layer and a nickel-cobalt plated layer is used for the base nickel plated layer; and any of a columnar nickel-boron plated layer, a palladium-phosphorus plated layer and a palladium plated layer is used for the diffusion prevention plated layer. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a printed wiring board by which a metal wiring pattern for large current can be formed on an aluminum nitride substrate superior in heat dissipation in a manner that it is rigidly adhered to the substrate, and of which workability is very appropriate. SOLUTION: A first base film 22 is made of at least one kind of metal or compound selected from a group including titanium, nickel-chromium alloy, tantalum nitride, aluminum, molybdenum, and tungusten, and is formed on the surface of a ceramic substrate 10 made mainly of aluminum nitride; and a second base film 24 made of at least one kind of metal selected from a group including gold, silver, platinum, and copper is formed in an atmosphere containing substantially no oxygen. Then, its surface is cleaned and a wiring pattern 30 is formed by printing method, and the substrate is baked. Finally, the first base film 22 and the second base film 24 are removed so that the respective wirings of the wiring patterns may not be electrically connected. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for efficiently forming a tungsten conductive pattern of a thick film by using photo lithography. SOLUTION: In the tungsten fine wiring forming method, an opening corresponding to a wiring pattern is formed in photoresist formed on a ceramic substrate, the opening is filled with paste comprising tungsten and binder resin, and tungsten in paste is sintered. The method comprises a process for performing heating at not less than a temperature with which photoresist and binder resin burn/burn down in gas atmosphere comprising steam after the opening is filled with paste, and a process for performing heating at not less than a temperature with which tungsten sinters in a reducing atmosphere. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To prevent a conductive paste from flowing or spreading in the manufacturing method of a metallized ceramic substrate by forming and sintering a conductive paste layer on a ceramic substrate. SOLUTION: The manufacturing method of the metallized ceramic substrate includes a process (A) that prepares a raw material substrate comprising the ceramic substrate which may have a conductive layer or conductive paste layer on the surface of the substrate, a metallized ceramics substrate precursor adjusting process (B) including a process that forms the ceramic paste layer on the raw material substrate and a process that forms the conductive paste layer on the ceramic paste layer, and a process (C) that sinters a metallized ceramic substrate precursor obtained in the afore-mentioned process. In the process (B), the formation of the ceramic layer and that of the conductive past layer may be alternately repeated a plurality of times. This allows the multilayer of the conductive layers to be easily realized. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To prevent defective mounting of an element due to the thickness of a ceramic coating layer at the time of mounting the element, and to prevent delamination and cracking of an electrode layer due to a shock at the time of dicing, in a substrate for mounting an element wherein part of the electrode layer is coated with ceramic. SOLUTION: The substrate for mounting an element consists of a ceramic substrate, the electrode layer formed on the ceramic substrate, and the ceramic coating layer having a thickness of 5-50 μm which is formed on part of the electrode layer. A method of manufacturing the substrate for mounting an element comprises processes of forming an electrode precursor layer to the pattern of the electrode layer on a ceramic board or green sheet having a large diameter, forming a ceramic coating precursor layer on part of the electrode precursor layer, and baking the obtained precursor. It is preferred that the ceramic coating layer is so formed as to coat the electrode layer on the lines of the baked object along which the baked object is to be cut. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a printed wiring board with high efficiency, where the printed wiring board is composed of a board whose main component is AlN and a copper wiring pattern formed on the board, and the adhesion of the wiring pattern to the board material is sufficiently high in strength. SOLUTION: A first primary film of Ti or the like, superior in adhesion to a board whose main component is AlN, is formed on the board a second primary film of copper is formed on the first primary film, through a method such as a sputtering method in which a film can be formed in a substantially oxygen-free atmosphere, copper wiring patterns are formed thereon through a plating method, and lastly the first primary film and the second primary film are removed, so as not to electrically connect the wiring patterns of wiring. COPYRIGHT: (C)2003,JPO
Abstract:
PROBLEM TO BE SOLVED: To inexpensively produce a ceramics/metal bonded body high in reliability to cryogenic cycle and excellent in thermal impact resistance. SOLUTION: This bonded body is formed by laminating a ceramic board and a metal board, wherein an edge face of the metal board is inclined as approaching to side of the ceramic board along to an edge line of the metal board, and further the shape of an end face cut by a vertical plane to the metal board is convex to the side of the ceramic board. The bonded body is prepared by etching the metal board using an etching solution having a liq. viscosity of m sec after binding the ceramics board to the metal board.
Abstract:
PURPOSE:To prevent the oxidation of Cu of a conductor during package sealing in an oxidized atmosphere by applying a film containing Ag as main component on the surface of the conductor of a ceramic circuit substrate constituted by joining a ceramic body to a conductor with Cu as a main component. CONSTITUTION:A Cu conductor 2 made of metal foil is joined to part of a single surface of an AlN substrate 1, and AlN member 1' is joined to the Cu conductor 2. As a Cu conductor, a Cu-based thick film paste or a Cu thin film may be used instead of metal foil. And a film 4 containing Ag as a main component is applied to part of the surface of a Cu conductor 2. The region where a film is formed is not specially limited. Moreover, a lead frame 7 is fixed to the AlN member 1' by using borosilicate lead glass. On this ceramic circuit substrate, the oxidation of the conductor with Cu of circuit substrate as main component does not occur normally even during the fixation of lead frame performed in oxidation atmosphere at about 480 deg.C.
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a wiring substrate capable of easily forming wiring patterns made of a plurality of metals. SOLUTION: A method of manufacturing a wiring substrate includes a step of forming wiring patterns whose surface is at least partly formed with a first metal on an insulating substrate, and a step of contacting a second metal with the surface formed by the first metal of wiring patterns, heating it above the melting point of the second metal to coat the surface formed by the first metal of wiring patterns by the second metal. In the method, the melting point of the second metal is set to be lower than that of the first metal. A contact angle of the melted second metal to the solid first metal is set to be 10 degrees or less, and a contact angle of the melted second metal to the insulating substrate is set to be 100 degrees or more. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a metallized substrate that enhances light-emission efficiency while efficiently discharging light, emitted from a semiconductor light-emitting element, to the outside; maintains a thickness of a solder layer when the semiconductor light-emitting element is bonded; improves bonding strength of a semiconductor device while improving adhesion between the solder layer and an electrode of the metallized substrate; and minimizes resistance between a device terminal and a substrate electrode. SOLUTION: The metallized substrate is composed of a ceramic substrate, a first active metal layer formed on the ceramic substrate, an aluminum electrode formed on the first active metal layer, a barrier layer formed on at least a part of the surface of the aluminum electrode, and the solder layer formed on the barrier layer. COPYRIGHT: (C)2008,JPO&INPIT