Abstract:
Disclosed is a substrate comprising a combined target for measurement of overlay and focus. The target comprises: a first layer comprising a first periodic structure; and a second layer comprising a second periodic structure overlaying the first periodic structure. The target has structural asymmetry which comprises a structural asymmetry component resultant from unintentional mismatch between the first periodic structure and the second periodic structure, a structural asymmetry component resultant from an intentional positional offset between the first periodic structure and the second periodic structure and a focus dependent structural asymmetry component which is dependent upon a focus setting during exposure of said combined target on said substrate. Also disclosed is a method for forming such a target, and associated lithographic and metrology apparatuses.
Abstract:
A lithographic apparatus applies a pattern onto a substrate using an optical projection system. The apparatus includes an optical level sensor (LS) and an associated processor for obtaining a height map (h(x,y)) of the substrate surface prior to applying said pattern. A controller uses the height map to control focusing of the projection system when applying said pattern. The processor is further arranged to use information relating to processing previously applied to the substrate to define at least first and second regions of the substrate and to vary the manner in which said measurement signals are used to control focus, between the first and second regions. For example, algorithms (A(x,y)) for calculation of height values from optical measurement signals (S(x,y)) can be varied according to differences in known structure and/or materials. Measurements from certain regions can be selectively excluded from calculation of the height map and/or from use in focusing.
Abstract:
A focus metrology target includes one or more periodic arrays of features (TH, TV, T). A measurement of focus performance of a lithographic apparatus is based at least in part on diffraction signals obtained from the focus metrology target. Each periodic array of features comprises a repeating arrangement of first zones interleaved with second zones, a feature density being different in the first zones and the second zones. Each first zone includes a repeating arrangement of first features (806, 906, 1106, 1108, 1206, 1208, 1210, 1406, 1408, 1506, 1508, 1510). A minimum dimension of each first feature is close to but not less than a resolution limit of the printing by the lithographic apparatus, so as to comply with a design rule in a given a process environment. A region of high feature density may further include a repeating arrangement of larger features (1420, 1520).
Abstract:
A method of measuring the topography of a substrate having device features thereon, the method comprising: providing a coating on the substrate above the device features, the coating being substantially opaque to radiation of a predetermined wavelength; applying a radiation-sensitive layer on the coating; exposing the radiation-sensitive layer using a lithographic apparatus to define a plurality of focus-sensitive targets; and measuring a parameter of the focus-sensitive targets using a radiation beam having the predetermined wavelength to determine information describing the topography of the substrate.
Abstract:
Disclosed is a method for controlling a lithographic apparatus, and associated apparatuses. The method comprises obtaining first metrology data related to the substrate; and optimizing control of the lithographic apparatus in at least two different control regimes during the lithographic process based on said metrology data by optimizing a common merit function for each control regime.
Abstract:
Disclosed is a method of measuring focus performance of a lithographic apparatus. The method comprises using the lithographic apparatus to print at least one focus metrology pattern on a substrate, the printed focus metrology pattern comprising at least a first periodic array of features, and using inspection radiation to measure asymmetry between opposite portions of a diffraction spectrum for the first periodic array in the printed focus metrology pattern. A measurement of focus performance is derived based at least in part on the asymmetry measured. The first periodic array comprises a repeating arrangement of a space region having no features and a pattern region having at least one first feature comprising sub-features projecting from a main body and at least one second feature; and wherein the first feature and second feature are in sufficient proximity to be effectively detected as a single feature during measurement. A patterning device comprising said first periodic array is also disclosed.
Abstract:
Disclosed herein is a method for determining one or more control parameters of a manufacturing process comprising a lithographic process and one or more further processes, the method comprising: obtaining an image of at least part of a substrate, wherein the image comprises at least one feature manufactured on the substrate by the manufacturing process; calculating one or more image-related metrics in dependence on a contour determined from the image, wherein one of the image-related metrics is an edge placement error, EPE, of the at least one feature; and determining one or more control parameters of the lithographic process and/or said one or more further processes in dependence on the edge placement error, wherein at least one control parameter is determined so as to minimize the edge placement error of the at least one feature.
Abstract:
A method involving determining a contribution that one or more process apparatuses make to a characteristic of a substrate after the substrate has been processed according to a patterning process by the one or more process apparatuses by removing from values of the characteristic of the substrate a contribution of a lithography apparatus to the characteristic and a contribution of one or more pre-lithography process apparatuses to the characteristic.