Abstract:
To improve actual coating efficiency, the present invention has a coating robot provided with a coating unit configured by a plurality of rotary atomizing type electrostatic coating machines horizontally arranged, and a coating control apparatus that controls the coating unit and the coating robot. A diameter of each of bells is 50 mm or less. The coating material discharge amount of each rotary atomizing type electrostatic coating machine is 400 cc/min or less. A coating distance between each bell and a surface to be coated of a workpiece is controlled between 50 mm to 150 mm. The coating material discharge amounts of the plurality of electrostatic coating machines are controlled for the respective coating machines. The control of the coating material discharge amounts includes a pause of coating material discharge.
Abstract:
The invention relates to rotary bell cup atomizers used in the coating of substrates; more particularly, the invention provides a protective cover for the outer atomizing edge of such devices during idle periods in the coating process, which cover is retractable to expose the atomizing edge and permit unimpeded conventional coating to proceed upon initiation of coating.
Abstract:
An air motor, a rotary atomizing head provided on a front side of the air motor to be rotatable by the air motor, external electrode units provided in a periphery of the rotary atomizing head, and a high-voltage applying unit that applies a high voltage to the external electrode units to indirectly charge paint particles atomized from the rotary atomizing head with the high voltage. A film cover is provided to be formed with a resin material in a film shape for covering an outer peripheral side of the air motor. The film cover includes a cylindrical rear cover that covers the rear side from the external electrode units and a cylindrical front cover that is mounted to the front side of the rear cover to cover the front side from the external electrode units.
Abstract:
The invention relates to an operating method for an atomiser (1) for the coating of structural components, particularly of vehicle body parts, with the following steps: Application of a spray jet of a coating agent through the atomiser (1); discharge of a first guide air flow (11) for the formation of a spray jet; determination of at least one application parameter (η, γ, T, BC/CC, Qvarnish, n, U,) which reproduces a property (η, γ, T, BC/CC) of the applied coating agent or an operating variable (Qvarnish, n, U) of the atomiser (1) as well as influencing of the first guide air flow (11) as a factor of the application parameter (η, γ, T, BC/CC, Qvarnish, n, U,). Within the framework of the invention, there is the alternative option that fluctuations of the application parameters and, based thereon, variations of the spray jet width are taken into account by means of an adaptation of the path spacing (d) between the adjacent coating agent paths for the purpose of keeping the path overlapping constant. Furthermore, the invention comprises a corresponding coating apparatus.
Abstract:
An electrostatic coating method is provided. The electrostatic coating method includes: providing a rotary atomization type coating apparatus; supplying a coating material to a rotary atomization head of the rotary atomization type coating apparatus; changing the number of rotations of the rotary atomization head to change a particle diameter of particles of the coating material; adding a solvent to the coating material so that a NV value of a coated film formed on a coated surface of a workpiece falls within a predetermined range; and electrostatically coating the coated surface with the coating material.
Abstract:
An apparatus designed to clean surfaces and to recycle the cleaning solution including a hand-holdable housing, a tube having a lumen through which cleaning solution may be impelled, a pump for both impelling and urging solution back through a return path. Piston-based, in particular a ganged pump using a stepped piston, as well as membrane-based pumps are disclosed. Methods of cleaning surfaces using such apparatuses as well as a system for periodically cleaning a plurality of surfaces are disclosed as additional embodiments.
Abstract:
An apparatus for fabricating hemispherically bichromal balls, comprising a separator member having opposing first and second surfaces located and an edge region in contact with both surfaces, and delivery means for flowing first and second colored hardenable liquid material over the first and second surfaces, respectively, so that the liquid materials arrive at the edge at substantially the same flow rate and form a reservoir outboard of the edge region. The reservoir comprises side-by-side regions of different colors which do not intermix. Further means is provided for propelling the first and second liquid materials away from the separator member and out of the reservoir into a fluid medium as a plurality of side-by-side bichromal streams whose forward ends become unstable and break up into droplets which form into spherical balls, each of the balls comprising hemispheres of differently colored hardenable liquid, and means for collecting the bichromal balls.
Abstract:
An electrostatic spray coating assembly (10) for atomizing electrically conductive material comprises a rotary atomizer spray head (12) having an annular atomizing spraying edge (14). An external housing (22) supports the spray head (12) and a feed line (18) supplies the material from a supply system to the spraying edge (14) of the spray head (12). The feed line (18) and the material supplied thereby and the spray head (12) are electrically grounded. Three needle-shaped charging electrodes (36) are in spaced relationship circumferentially at uniform angular intervals with respect to the spray head (12). The charging electrodes (36) are connected to a source of high voltage potential for producing an electrical field charging the conductive material. The charging electrodes (36) are positioned from the spraying edge (14) of the spray head (12) a predetermined radial distance (R) at least twice the diameter (d) of the spraying edge (14) of the spray head (12).
Abstract:
An apparatus for electrostatically coating an object using electrostatically charged powder grains. The invention improves upon the spray bell sprayer by having a fixed hollow shaft providing a central supply line for the powder grains, the spray bell rotates about the hollow shaft and a plurality of compressed air nozzles pass radially into the hollow shaft.