Abstract:
Disclosed are systems and methods for modifying a reticle. In general, inspection results from a plurality of wafers or prediction results from a lithographic model are used to individually decrease the dose or any other optical property at specific locations of the reticle. In one embodiment, any suitable optical property of the reticle is modified by an optical beam, such as a femto-second laser, at specific locations on the reticle so as to widen the process window for such optical property. Examples of optical properties include dose, phase, illumination angle, and birefringence. Techniques for adjusting optical properties at specific locations on a reticle using an optical beam may be practiced for other purposes besides widening the process window.
Abstract:
A method and apparatus for propagating charge through a time division and integration (TDI) sensor is provided. The method and apparatus may be used with the TDI sensor to inspect specimens, the TDI sensor operating to advance an accumulated charge between gates of the TDI sensor. The design comprises controlling voltage waveform shaped for waveforms advancing the accumulated charge between gates in a substantially nonsquare waveform, such as a composite, sinusoidal, or other shaped waveform. Controlling voltage waveform shapes operates at different voltage phases in adjacent gates to provide a substantially de minimis net voltage.
Abstract:
A reduced size catadioptric inspection system employing a catadioptric objective and immersion substance is disclosed. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range, and can provide numerical apertures in excess of 0.9. Elements are less than 100 millimeters in diameter and may fit within a standard microscope. The objective comprises a focusing lens group, a field lens, a Mangin mirror arrangement, and an immersion substance or liquid between the Mangin mirror arrangement and the specimen. A variable focal length optical system for use with the objective in the catadioptric inspection system is also disclosed.
Abstract:
The present invention relates to overlay marks and methods for determining overlay error. One aspect of the present invention relates to a continuously varying offset mark. The continuously varying offset mark is a single mark that includes over laid periodic structures, which have offsets that vary as a function of position. By way of example, the periodic structures may correspond to gratings with different values of a grating characteristic such as pitch. Another aspect of the present invention relates to methods for determining overlay error from the continuously varying offset mark. The method generally includes determining the center of symmetry of the continuously varying offset mark and comparing it to the geometric center of the mark. If there is zero overlay, the center of symmetry tends to coincide with the geometric center of the mark. If overlay is non zero (e.g., misalignment between two layers), the center of symmetry is displaced from the geometric center of the mark. The displacement in conjunction with the preset gain of the continuously varying offset mark is used to calculate the overlay error.
Abstract:
Characteristics of an inspection piece are sensed and analyzed to identify anomalies having level information. The level information is analyzed with an initial set of thresholds of inspection system parameters, and an initial portion of the anomalies are flagged as defects. A summary of the flagged anomalies is displayed, and an operating curve of potential flagged defects versus threshold parameters is also displayed. The parameters are selectively changed to form modified thresholds, and the level information of the anomalies is analyzed with the modified thresholds. An updated portion of anomalies is flagged as defects based on the immediately preceding analysis of the level information, and a summary of the flagged anomalies is displayed along with the recomputed operating curves. The steps of selectively changing thresholds and reflagging defects are repeated as desired, and the modified set of thresholds parameters is stored for use in an inspection system recipe.
Abstract:
An inspection tool embodiment includes an illumination source for directing a light beam onto a workpiece to generate scattered light that includes the ordinary scattering pattern of the workpiece as well as light scattered from defects of the workpiece. The embodiment includes a programmable light selection array that receives light scattered from the workpiece and selectively directs the light scattered from defects onto a photosensor which detects the defect signal. Processing circuitry receives the defect signal and conducts surface analysis of the workpiece that can include the characterizing of defects of the workpiece. The programmable light selection arrays can include, but are not limited to, reflector arrays and filter arrays. The invention also includes associated surface inspection methods.
Abstract:
Disclosed are methods and apparatus for analyzing the Haze data provided by an optical inspection tool. The Haze data is analyzed so as to detect defects associated with the specimen surface (202). In general, the Haze data is first conditioned so that background noise which corresponds to low frequency variation on the specimen is separated or removed from the Haze data prior to analysis of such Haze data (204). In a specific embodiment, low frequency variations in the specimen surface are characterized, in effect, as an optical surface upon which an incident beam is directed (204). In one example, the Haze data that corresponds to the specimen surface is characterized with a polynomial equation, such as a Zernike equation. In other words, a polynomial equation is fit to the low frequency or background noise of the Haze data (204). The Haze data that conforms to this resulting polynomial equation is then subtracted from the original Haze data to result in residual data (206), where slow variations in surface roughness are subtracted out, leaving possible defect information in the residual Haze data. This residual Haze data may then be analyzed to determine whether the specimen contains a defect (208).
Abstract:
Methods and apparatus for efficiently analyzing defects in-line on a wafer by wafer basis are provided. In general terms, embodiments of the present invention provide a simple interface (158, 500) for setting up the entire inspection and defect analysis process in a single set up procedure. In one embodiment, an apparatus for analyzing defects on specimens (100) is disclosed. The apparatus includes an inspection station for inspecting a specimen for potential defects (102) and a review station for analyzing a sample of the potential defects to determine a classification of such potential defects (104). The apparatus further includes a computer system (152) having an application interface (158, 500) operable to allow a user to set up the inspection station and the review station during a same setup phase so as to allow the inspection station and the review station to then operate automatically to provide defect information for one or more specimens based on the user set up. Techniques for using such apparatus are also disclosed.
Abstract:
A method of inspecting a phase shift mask is disclosed. The method includes receiving a mask having an alternating phase shift pattern. The method also includes forming the alternating phase shift pattern on a wafer (102). The method further includes analyzing the alternating phase shift pattern on the wafer (104) to determine the phase difference of the alternating phase shift pattern (106).
Abstract:
Techniques for detecting endpoints during semiconductor dry-etching processes are described. The dry-etching process of the present invention involves using a combination of a reactive material and a charged particle beam, such as an electron beam. In another embodiment, a photon beam is used to facilitate the etching process. The endpoint detection techniques involve monitoring the emission levels of secondary electrons and backscatter electrons together with the current within the sample. Depending upon the weight given to each of these parameters, an endpoint is identified when the values of these parameters change more than a certain percentage, relative to an initial value for these values.