公开(公告)号：US08986605B2

公开(公告)日：2015-03-24

申请号：US12966440

申请日：2010-12-13

Applicant: Donald James Bowe ,  Anna K. Wehr-Aukland ,  John Lewis Green

Inventor： Donald James Bowe ,  Anna K. Wehr-Aukland ,  John Lewis Green

IPC: C22C33/02 ,  B22F3/10 ,  C21D1/76 ,  F27D7/06 ,  F27B21/06

CPC classification number: B22F3/1007 ,  B22F3/1017 ,  B22F2999/00 ,  F27B21/06 ,  F27D7/06 ,  B22F3/003 ,  B22F2201/013 ,  B22F2201/02 ,  B22F2201/00

Abstract: Disclosed herein is a method and gas atmosphere for a metal component in a continuous furnace. In one embodiment, the method and gas atmosphere comprises the use of an effective amount, or about 1 to about 10 percent volume of endo-gas, into an atmosphere comprising nitrogen and hydrogen. In another embodiment, there is provided a method sintering metal components in a furnace at a one or more operating temperatures comprising: providing a furnace comprising a belt comprising a wire mesh material wherein the metal components are supported thereupon; and sintering the components in the furnace in an atmosphere comprising nitrogen, hydrogen, and effective amount of endothermic gas at the one or more operating temperatures ranging from about 1800° F. to about 2200° F. wherein the amount of endothermic gas in the atmosphere is such that it is oxidizing to the wire mesh material and reducing to the metal components.

Abstract translation: 本文公开了连续炉中的金属成分的方法和气体气氛。 在一个实施方案中，所述方法和气体气氛包括使用有效量（或约1至约10体积％的内含气体）到包含氮气和氢气的气氛中。 在另一个实施方案中，提供了一种在一个或多个操作温度下在炉中烧结金属组分的方法，包括：提供包括包含金属丝网材料的带的炉子，其中金属组分被支撑在其上; 以及在约1800°F至约2200°F的一个或多个操作温度下，在包括氮气，氢气和有效量的吸热气体的气氛中烧结炉中的组分。其中吸入气体在大气中的量 使得其对金属丝网材料氧化并且还原成金属成分。

公开(公告)号：US20110162612A1

公开(公告)日：2011-07-07

申请号：US12652635

申请日：2010-01-05

Applicant: Cong Yue Qiao ,  Todd Trudeau

Inventor： Cong Yue Qiao ,  Todd Trudeau

IPC: F01L3/22 ,  C22C38/56 ,  C22C38/54 ,  B22F7/04 ,  C22C38/48 ,  C22C38/46 ,  C22C38/44 ,  F16K1/42 ,  B23P11/00

CPC classification number: F16K25/005 ,  B22F2998/10 ,  B22F2999/00 ,  C22C1/02 ,  C22C1/058 ,  C22C1/1094 ,  C22C38/04 ,  C22C38/34 ,  C22C38/44 ,  C22C38/48 ,  F01L3/02 ,  F01L3/08 ,  F01L2101/00 ,  F01L2103/00 ,  F01L2820/01 ,  F16K1/42 ,  Y10T29/4927 ,  Y10T29/49409 ,  B22F3/02 ,  B22F3/1007 ,  B22F2003/248 ,  B22F2201/00 ,  B22F2201/013 ,  B22F2201/016

Abstract: A chromium-iron alloy comprises in weight %, 1 to 3% C, 1 to 3% Si, up to 3% Ni, 25 to 35% Cr, 1.5 to 3% Mo, up to 2% W, 2.0 to 4.0% Nb, up to 3.0% V, up to 3.0% Ta, up to 1.2% B, up to 1% Mn and 43 to 64% Fe. In a preferred embodiment, the chromium-iron alloy comprises in weight %, 1.5 to 2.3% C, 1.6 to 2.3% Si, 0.2 to 2.2% Ni, 27 to 34% Cr, 1.7 to 2.5% Mo, 0.04 to 2% W, 2.2 to 3.6% Nb, up to 1% V, up to 3.0% Ta, up to 0.7% B, 0.1 to 0.6% Mn and 43 to 64% Fe. The chromium-iron alloy is useful for valve seat inserts for internal combustion engines such as diesel or natural gas engines.

Abstract translation: 铬铁合金包括重量％，1％至3％的Si，1％至3％的Si，至多3％的Ni，25％至35％的Cr，1.5％至3％的Mo，至多2％的W，2.0％至4.0％ Nb，高达3.0％V，高达3.0％的Ta，高达1.2％的B，高达1％的Mn和43到64％的Fe。 在一个优选的实施方案中，铬 - 铁合金的重量百分比为重量百分比为1.5-2.3％，Si为1.6-2.3％，Ni为0.2-2.2％，Cr为27-34％，Mo为0.04-2％ ，2.2〜3.6％的Nb，高达1％的V，高达3.0％的Ta，高达0.7％的B，0.1到0.6％的Mn和43到64％的Fe。 铬铁合金可用于柴油或天然气发动机等内燃机的阀座插件。

公开(公告)号：US20110129685A2

公开(公告)日：2011-06-02

申请号：US11921514

申请日：2007-12-04

Applicant: Bjorn SKARMAN ,  Zhou YE ,  Patricia JANSSON

Inventor： Bjorn SKARMAN ,  Zhou YE ,  Patricia JANSSON

IPC: B22F7/02 ,  B22F3/14 ,  H01F1/01 ,  B22F1/00

CPC classification number: B22F3/02 ,  B22F1/0062 ,  B22F3/24 ,  B22F2003/241 ,  B22F2003/248 ,  B22F2998/00 ,  B22F2998/10 ,  B22F2999/00 ,  H01F1/14 ,  H01F1/24 ,  H01F1/33 ,  H01F3/08 ,  H01F27/255 ,  H01F41/0246 ,  Y10T428/12028 ,  B22F1/02 ,  B22F1/0003 ,  B22F3/1021 ,  B22F2201/00 ,  B22F2201/02 ,  B22F2201/10 ,  B22F2201/05

Abstract: A process for the manufacture of soft magnetic composite components is provided comprising the steps of die compacting a powder composition comprising a mixture of soft magnetic, iron or iron-based powder, the core particles of which are surrounded by an electrically insulating, inorganic coating, and an organic lubricant in an amount of 0.05 to 1.5% by weight of the composition, the organic lubricant being free from metal and having a temperature of vaporisation less than the decomposition temperature of the coating; ejecting the compacted body from the die; heating the compacted body in a non-reducing atmosphere to a temperature above the vaporisation temperature of the lubricant and below the decomposition temperature of the inorganic coating for removing the lubricant from the compacted body, and subjecting the obtained body to heat treatment at a temperature between 300° and 600° in water vapour. The invention also concerns soft magnetic composite components having a transverse rupture strength of at least 100 MPa, a permeability of at least 700, and a core loss at 1 Tesla and 400 Hz of at most 70 W/kg.

Abstract translation: 提供了一种用于制造软磁性复合材料部件的方法，包括以下步骤：将包含软磁性，铁或铁基粉末的混合物的粉末组合物模压成型，其核心颗粒被电绝缘的无机涂层包围， 和有机润滑剂，其含量为组合物重量的0.05-1.5％，有机润滑剂不含金属，其蒸发温度小于涂层的分解温度; 将压实体从模具中弹出; 将非压缩气氛中的压实体加热至高于润滑剂蒸发温度的温度并低于无机涂层的分解温度，以从压实体中除去润滑剂，并将所得体在 300°和600°的水蒸汽。 本发明还涉及具有至少100MPa的横向断裂强度，至少700的渗透率和至多70W / kg的1特斯拉和400Hz的铁心损耗的软磁性复合材料部件。

公开(公告)号：US07866046B2

公开(公告)日：2011-01-11

申请号：US11627566

申请日：2007-01-26

Applicant: Chuen-Shu Hou

Inventor： Chuen-Shu Hou

IPC: B21D53/10

CPC classification number: F16C33/14 ,  B22F3/1025 ,  B22F5/106 ,  B22F2999/00 ,  F16C17/026 ,  F16C33/107 ,  F16C2220/02 ,  F16C2220/20 ,  F16C2220/48 ,  F16C2220/60 ,  F16C2370/12 ,  Y10T29/49639 ,  Y10T29/49645 ,  Y10T29/49696 ,  Y10T29/497 ,  B22F5/10 ,  B22F3/225 ,  B22F3/1291 ,  B22F2201/00

Abstract: A method for manufacturing a hydrodynamic bearing (30) includes the following steps. First, a substrate having a surface with multiple protrusions thereon is formed. The protrusions are adapted for forming grooves in a preform. The preform, when finally processed, becomes a shaft of the hydrodynamic bearing or a bearing of the hydrodynamic bearing. Second, a feedstock of binder and powder is pushed to the surface of the substrate to form the perform on the surface of the substrate. Third, the substrate is removed from the preform. Fourth, the preform is sintered. Fifth, the preform is precision machined to obtain the shaft or the bearing, as the case may be. In the shaft or bearing, the grooves are for generating hydrodynamic pressure.

Abstract translation: 流体动力轴承（30）的制造方法包括以下步骤。 首先，形成具有多个突起的表面的基板。 突起适于在预制件中形成凹槽。 预成型件在最终加工时成为流体动力轴承的轴或流体动力轴承的轴承。 其次，将粘合剂和粉末的原料推到基材的表面，以在基材的表面上形成表面。 第三，将基材从预成型件上除去。 第四，烧结预制件。 第五，预制件是精密加工的，以获得轴或轴承，视情况而定。 在轴或轴承中，凹槽用于产生流体动力学压力。

公开(公告)号：US07718000B2

公开(公告)日：2010-05-18

申请号：US11674810

申请日：2007-02-14

Applicant: Dieter M. Gruen

Inventor： Dieter M. Gruen

IPC: C30B3/00 ,  C30B25/00 ,  C30B29/04

CPC classification number: C04B35/62839 ,  B22F1/0025 ,  B22F9/26 ,  B22F2999/00 ,  B82Y10/00 ,  B82Y30/00 ,  C01B32/05 ,  C04B35/62873 ,  C04B35/63424 ,  C04B35/63444 ,  C04B2235/427 ,  C04B2235/524 ,  C04B2235/5288 ,  H01L35/22 ,  Y10S977/712 ,  Y10S977/725 ,  Y10T428/256 ,  B22F2201/013 ,  B22F2201/00

Abstract: One provides (101) disperse ultra-nanocrystalline diamond powder material that comprises a plurality of substantially ordered crystallites that are each sized no larger than about 10 nanometers. One then reacts (102) these crystallites with a metallic component. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also substantially preserving the thermal conductivity behavior of the disperse ultra-nanocrystalline diamond powder material. The reaction process can comprise combining (201) the crystallites with one or more metal salts in an aqueous solution and then heating (203) that aqueous solution to remove the water. This heating can occur in a reducing atmosphere (comprising, for example, hydrogen and/or methane) to also reduce the salt to metal.

Abstract translation: 一种提供（101）分散超细晶金刚石粉末材料，其包括多个基本上有序的微晶，每个晶体尺寸不大于约10纳米。 然后，将这些微晶与金属成分反应（102）。 然后，所得到的纳米线能够表现出对其导电能力的期望的增加，同时还基本上保持了分散的超纳米晶金刚石粉末材料的热导性能。 反应过程可以包括将晶体与水溶液中的一种或多种金属盐结合（201），然后加热（203）该水溶液以除去水。 这种加热可以在还原气氛（包括例如氢和/或甲烷）中发生，也可以将盐还原成金属。

公开(公告)号：US20100024597A1

公开(公告)日：2010-02-04

申请号：US12541229

申请日：2009-08-14

Applicant: B. Troy Dover ,  Christopher Jay Woltermann ,  Marina Yakovleva ,  Yuan Gao ,  Prakash Thyaga Palepu

Inventor： B. Troy Dover ,  Christopher Jay Woltermann ,  Marina Yakovleva ,  Yuan Gao ,  Prakash Thyaga Palepu

IPC: B22F9/16

CPC classification number: B22F9/06 ,  B22F1/0085 ,  B22F1/0088 ,  B22F9/082 ,  B22F2998/00 ,  B22F2998/10 ,  B22F2999/00 ,  C22C1/0408 ,  H01M4/134 ,  H01M4/1395 ,  H01M4/366 ,  H01M4/382 ,  H01M4/582 ,  H01M10/052 ,  Y02T10/7011 ,  B22F1/02 ,  B22F2202/17 ,  B22F2201/00 ,  B22F2201/11 ,  B22F1/0059

Abstract: A method of stabilizing lithium metal powder is provided. The method includes the steps of heating lithium metal to a temperature above its melting point, agitating the molten lithium metal, and contacting the lithium metal with a fluorination agent to provide a stabilized lithium metal powder.

Abstract translation: 提供了一种稳定锂金属粉末的方法。 该方法包括将锂金属加热到高于其熔点的温度，搅拌熔融的锂金属，并使锂金属与氟化剂接触以提供稳定的锂金属粉末的步骤。

公开(公告)号：US20090028740A1

公开(公告)日：2009-01-29

申请号：US12184696

申请日：2008-08-01

Applicant: Alain Straboni

Inventor： Alain Straboni

IPC: B22F5/10 ,  B08B3/08 ,  B08B5/00

CPC classification number: B01J2/22 ,  B22F3/12 ,  B22F2998/10 ,  B22F2999/00 ,  C30B11/00 ,  C30B15/00 ,  C30B29/06 ,  B22F3/02 ,  B22F3/15 ,  B22F3/24 ,  B22F2201/013 ,  B22F2201/00

Abstract: A method of manufacturing a semiconductor material in the form of bricks or granules, includes a step of sintering powders of at least one material selected from the group consisting of silicon, germanium, gallium arsenide, and the alloys thereof so as to form said granules. The sintering step includes the steps of compacting and thermal processing the powders, and a step of purifying the semiconductor material using a flow of a gas. The gas flow passes through the porosity channels of the material.

Abstract translation: 制造砖或颗粒形式的半导体材料的方法包括烧结选自硅，锗，砷化镓及其合金中的至少一种材料的粉末以形成所述颗粒的步骤。 烧结步骤包括压粉和热处理粉末的步骤，以及使用气流净化半导体材料的步骤。 气流通过材料的孔隙度通道。

公开(公告)号：US20080168654A1

公开(公告)日：2008-07-17

申请号：US11687205

申请日：2007-03-16

Applicant: CHUEN-SHU HOU

Inventor： CHUEN-SHU HOU

IPC: B21K1/10 ,  F16C32/06

CPC classification number: F16C33/14 ,  B22F3/1025 ,  B22F5/10 ,  B22F2999/00 ,  F16C17/026 ,  F16C33/107 ,  F16C2220/20 ,  F16C2220/60 ,  F16C2220/66 ,  F16C2220/70 ,  F16C2223/06 ,  F16C2223/30 ,  Y10T29/49639 ,  B22F3/225 ,  B22F3/1291 ,  B22F2201/00

Abstract: A hydrodynamic bearing has a plurality of grooves (34) defined therein. The grooves are used for generating hydrodynamic pressure. Each of the grooves includes an upper branch (344) and a lower branch (342) coupled to the upper branch. The upper branch has a larger angle (β1) of divergence from the groove than that (β2) of the lower branch.

Abstract translation: 流体动力轴承具有限定在其中的多个凹槽（34）。 凹槽用于产生流体动力学压力。 每个凹槽包括联接到上分支的上分支（344）和下分支（342）。 上部分支具有比下部分支（β2）更大的与凹槽发散的角度（β1）。

公开(公告)号：US20070137684A1

公开(公告)日：2007-06-21

申请号：US11674810

申请日：2007-02-14

Applicant: Dieter Gruen

Inventor： Dieter Gruen

IPC: H01L35/34

CPC classification number: C04B35/62839 ,  B22F1/0025 ,  B22F9/26 ,  B22F2999/00 ,  B82Y10/00 ,  B82Y30/00 ,  C01B32/05 ,  C04B35/62873 ,  C04B35/63424 ,  C04B35/63444 ,  C04B2235/427 ,  C04B2235/524 ,  C04B2235/5288 ,  H01L35/22 ,  Y10S977/712 ,  Y10S977/725 ,  Y10T428/256 ,  B22F2201/013 ,  B22F2201/00

Abstract: One provides (101) disperse ultra-nanocrystalline diamond powder material that comprises a plurality of substantially ordered crystallites that are each sized no larger than about 10 nanometers. One then reacts (102) these crystallites with a metallic component. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also substantially preserving the thermal conductivity behavior of the disperse ultra-nanocrystalline diamond powder material. The reaction process can comprise combining (201) the crystallites with one or more metal salts in an aqueous solution and then heating (203) that aqueous solution to remove the water. This heating can occur in a reducing atmosphere (comprising, for example, hydrogen and/or methane) to also reduce the salt to metal.

Abstract translation: 一种提供（101）分散超细晶金刚石粉末材料，其包括多个基本上有序的微晶，每个晶体尺寸不大于约10纳米。 然后，将这些微晶与金属成分反应（102）。 然后，所得到的纳米线能够表现出对其导电能力的期望的增加，同时还基本上保持了分散的超纳米晶金刚石粉末材料的热导性能。 反应过程可以包括将晶体与水溶液中的一种或多种金属盐结合（201），然后加热（203）该水溶液以除去水。 这种加热可以在还原气氛（包括例如氢和/或甲烷）中发生，也可以将盐还原成金属。

公开(公告)号：US07102229B2

公开(公告)日：2006-09-05

申请号：US11202743

申请日：2005-08-12

Applicant: Harry Rosenberg ,  Bahri Ozturk ,  Guangxin Wang ,  Wesley LaRue

Inventor： Harry Rosenberg ,  Bahri Ozturk ,  Guangxin Wang ,  Wesley LaRue

IPC: H01L23/48 ,  H01L23/52 ,  H01L29/40

CPC classification number: B22F1/0003 ,  B22F9/30 ,  B22F2999/00 ,  C01G35/006 ,  C22B5/00 ,  C22B34/24 ,  C22C27/02 ,  C23C14/3414 ,  H01G9/042 ,  Y10S438/923 ,  Y10S438/968 ,  B22F9/22 ,  B22F2201/00 ,  B22F2201/20

Abstract: Described is a method for producing high purity tantalum, the high purity tantalum so produced and sputtering targets of high purity tantalum. The method involves purifying starting materials followed by subsequent refining into high purity tantalum.

Abstract translation: 描述了一种生产高纯度钽，所制造的高纯度钽和高纯度钽的溅射靶的方法。 该方法包括纯化原料，随后精制成高纯度钽。