Abstract:
PURPOSE: A jig for calibration between a robot and a laser vision system and a calibration method using the same are provided to improve productivity by automating a calibration process. CONSTITUTION: A jig for calibration between a robot and a laser vision system comprises an insertion unit(110). The insertion unit is formed in a conical shape and has one peak. The vertical cross section of the insertion unit is an isosceles triangular shape. The insertion unit comprises a supporting unit(120). The supporting unit is installed in the bottom of the insertion unit and supports the insertion unit.
Abstract:
본 발명은 로봇 TCP 오차 보상 방법에 관한 것으로서, 로봇 툴과 로봇 툴의 측면에 장착되는 레이저 비전 시스템을 구비한 로봇에서 로봇 TCP 오차에 의해 발생하는 로봇 툴 끝단의 오차를 보상하는 방법으로서, 로봇을 용접 대상물인 러그를 따라 이동시키면서 각 위치에 대한 로봇과 레이저 비전 시스템 간의 캘리브레이션을 수행하여 위치별 캘리브레이션 데이터를 생성 저장하는 단계와; 로봇 이동에 따른 로봇 TCP 오차에 의한 로봇 툴 끝단의 좌표가 변화하여 오차 발생시, 로봇 위치에 가장 근접한 위치에서 생성되어 저장된 캘리브레이션 데이터를 이용하여 로봇 툴 끝단에서 발생하는 오차를 보상하는 단계를 포함하여 이루어진 것을 특징으로 한다. 본 발명에 따르면, 로봇 위치에 따라 미리 생성한 로봇과 레이저 비전 시스템 간의 캘리브레이션 데이터 중에서 최적의 데이터를 사용함으로써 로봇 TCP 오차에 의해 발생하는 로봇 툴 끝 단의 오차를 정확히 보상할 수 있는 이점이 있다.
Abstract:
PURPOSE: A calibration device for between a robot and an LDS(Laser Displacement Sensor) and a calibration method using the same are provided to improve accuracy and precision of calibration and reduce work time by automating a calibration process. CONSTITUTION: A calibration device for between a robot and an LDS comprises a measuring jig(30) and a controller. The measuring jig is formed in a circular plate shape and parallelly moved relative to a robot tool(10). The controller controls the driving of the robot tool to measure the position of each apex of a rectangle inscribed to a circle of the measuring jig.
Abstract:
PURPOSE: A calibration method and calibration jig between robot TCP and LVS is provided to reduce the cost and time for calibration by performing precision calibration regardless of the mechanical deformation of a LVS or a LVS jig. CONSTITUTION: A calibration jig between robot TCP and LVS comprises a laser flat angle measurement plate(1), a scale(2), a height control lever(3), a joint(4) and a LVS monitor(5). The laser flat angle measurement plate is vertically formed on the bottom surface of a calibration jig. The height control lever controls the height of the calibration jig.
Abstract:
PURPOSE: A method for compensating a TCP(Tool Center Point) error of a robot is provided to accurately compensate an error of a tool tip of a robot using the optimum calibration data between the robot and a laser vision system. CONSTITUTION: A method for compensating a TCP error of a robot comprises the steps of: creating and storing calibration data according to position by moving a robot along a lug to be welded and implementing calibration between the robot and a laser vision system for each position(S110) and, in case of an error due to changes in the coordinates of the tool tip of the robot, compensating the error using the calibration data created and stored from the closest position to the robot(S120).
Abstract:
PURPOSE: A submerged arc welding system for tracking a welding line and a method for processing images for the welding line tracking of the system are provided to track the welding line from divided three images obtained form a laser vision system. CONSTITUTION: A submerged arc welding system(100) for tracking a welding line is composed of a welding robot(110), a laser vision system(120), and an image filter(130). The welding robot implements a welding operation. The vision system is installed at one side of the welding robot and processes images obtained by irradiating laser to a welding member to be a welding target. The geometrical shape of the welding member is measured. An image filter is installed at the front of the laser vision system in order to obtain divided three images along the processing direction of the welding system.
Abstract:
PURPOSE: A calibration method between a robot and an LVS(Laser Vision System) using a lug is provided to improve the speed and accuracy of work by locating a robot in a set initial position by a worker so that the robot automatically implement successive processes. CONSTITUTION: A calibration method between a robot and an LVS(102) using a lug(1) comprises the steps of: locating a robot in the initial position of the lug, moving the robot to a measurement position of a touch sensor(101), implementing three-point measurement by the touch sensor in order to measure boundary feature points of the lug, moving the robot to a measurement position of the LVS, setting the joint type of the LVS into a simple fellet shape, and continuously measuring the feature points using the LVS by horizontally moving the robot along the boundary of the lug.
Abstract:
PURPOSE: A calibration method between a robot and an LVS(Laser Vision System) using a lug is provided to improve the speed and accuracy of work by locating a robot in a set initial position by a worker so that the robot automatically implement successive processes. CONSTITUTION: A calibration method between a robot and an LVS(102) using a lug(1) comprises the steps of: locating a robot in the initial position of the lug, moving the robot to a measurement position of a touch sensor(101), implementing three-point measurement by the touch sensor in order to measure boundary feature points of the lug, moving the robot to a measurement position of the LVS, setting the joint type of the LVS into a simple fellet shape, and continuously measuring the feature points using the LVS by horizontally moving the robot along the boundary of the lug.