Abstract:
PURPOSE: A method for manufacturing an Al2O3-SiC composite powder is provided, which simplifies manufacturing process, increases energy efficiency and represents a high purity by mixing silicon oxide (SiO2), aluminum (Al) and carbon (C) in a certain mole ratio and using SHS (self-propagating high temperature synthesis). CONSTITUTION: The method for manufacturing an Al2O3-SiC composite powder comprises the steps of mixing silicon oxide (SiO2), aluminum (Al) and carbon (C) in a mole ratio of 3:4:3; forming the mixture into a pellet by applying a forming pressure of 80 MPa to the mixture; charging the pellet into a self-propagating high temperature synthesizing reactor which is under an inert gas atmosphere; burning the pellet in the self-propagating high temperature synthesizing reactor; and discharging the manufactured burned product from the self-propagating high temperature synthesizing reactor, wherein the method further comprises a step of preheating the pellet after the step of charging the pellet into a self-propagating high temperature synthesizing reactor which is under an inert gas atmosphere (Ar).
Abstract:
자체 연소 반응법(Self-propagating High-temperature Synthesis)을 이용하여 산화티탄(TiO 2 ) 분말로부터 순수 티타늄(Ti) 분말을 제조하는 방법이 개시되어 있다. 본 발명에 따르면, 산화티탄(TiO 2 )과 마그네슘(Mg)을 1:(2∼2.5)의 몰비로 혼합한 후, 4∼14t의 성형 압력을 가하여 압축시켜서 펠렛을 형성한다. 다음에는, 펠렛을 자체 연소 반응기 내로 장입하여 아르곤(Ar) 가스 분위기하의 자체 연소 반응기 내에서 점화·연소시킨다. 그 결과로서 생성된 연소 생성물을 자체 연소 반응기로부터 취출하여 5∼50% 희석시킨 질산(HNO 3 )을 이용하여 침출시킨다. 그런 후에는, 거름종이를 이용하여 침출물을 여과시키고, 여과물을 세척 및 건조하여 순수 티타늄(Ti)을 얻는다. 이렇게 얻은 순수 티타늄(Ti)은 99.93% 이상의 고순도를 나타낸다.
Abstract:
PURPOSE: A method for manufacturing high purity tungsten powder from tungsten oxide (WO3) and zinc by self-propagation high temperature synthesis is provided. CONSTITUTION: The method comprises the steps of blending WO3 and Zn in the mole ratio of 1:3; pelletizing the mixture obtained in the first step by applying a pressure ranging 4 to 14ton; charging the pellet into a self-propagation high temperature synthesis reactor; incinerating the pellet; discharging residue generated in the incineration process from the reactor; leaching the incineration residue by using diluted HCl; filtering leachant; and rinsing filtrated tungsten.
Abstract:
PURPOSE: A method for manufacturing an Al2O3-SiC-TiC composite powder is provided, which simplifies manufacturing process, increases energy efficiency and represents a high purity by mixing silicon oxide (SiO2), titanium oxide (TiO2), aluminum (Al) and carbon (C) in a certain mole ratio and using SHS (self-propagating high temperature synthesis). CONSTITUTION: The method for manufacturing an Al2O3-SiC-TiC composite powder comprises the steps of mixing silicon oxide (SiO2), titanium oxide (TiO2), aluminum (Al) and carbon (C) in a mole ratio of 2.5:0.5:4:1; forming the mixture into a pellet by applying a forming pressure of 80 MPa to the formed mixture; charging the pellet into a self-propagating high temperature synthesizing reactor under an inert gas atmosphere; burning the pellet in the self-propagating high temperature synthesizing reactor; and discharging the manufactured burned product from the self-propagating high temperature synthesizing reactor, wherein the method further comprises a step of preheating the pellet after the step of charging the pellet into a self-propagating high temperature synthesizing reactor under an inert gas atmosphere (Ar).
Abstract:
PURPOSE: A method for recovering high purity copper powder of fine particles from waste etchant containing copper using electrolyzer is provided. CONSTITUTION: The method comprises a step (S10) of agitating waste etchant (α-etchant); a step (S20) of adjusting concentration of copper contained in the waste etchant to 13.5 g/L; a step (S30) of injecting the waste etchant into electrolysis reaction container; a step (S40) of proceeding electrolysis collecting reaction as maintaining temperature inside the reaction container to 28 deg.C, pH to 8.6, current density to 6 A/cm¬2 and agitation speed of agitator to 150 rpm; a step (S50) of precipitating copper powder under the cathode by proceeding reaction so that electrolysis rate inside the reaction container is maintained to 1 g/h or more; a step (S60) of taking out and filtering the precipitates; and a step (S70) of drying the washed precipitates after washing the precipitates with water.
Abstract:
PURPOSE: A method for fabricating manganese zinc-ferrite powders is provided to prevent the inflow of impurities by removing a milling process and a calcination process. CONSTITUTION: A mixing process is performed to mix FeSO4, MNSO4, and ZnSO4 as raw materials(S10). A coprecipitate is formed by adding KOH to the mixture(S20). The coprecipitate is transferred into a hydrothermal synthesis reactor(S30). The coprecipitate is stirred and synthesized under the predetermined temperature of the hydrothermal synthesis reactor(S40). The synthetic material is extracted and cleaned(S50). The synthetic material is dried(S60). The temperature of the hydrothermal synthesis reactor is maintained under 150 to 250°C.
Abstract:
PURPOSE: A method of producing high purity Si powder from SiO2 using self-propagating high temperature synthesis is provided. Si powder produced by this method has a high purity of over 99.988%, and this method is economical and less energy consumptive. CONSTITUTION: The method comprises the steps of (S1) mixing SiO2 with Mg at a ratio of 1 to 2-2.5, wherein the SiO2 has a particle size of 140μm and a purity over 99.74%, and Mg has a particle size distribution of 10 to 100μm; (S2) forming the mixture in the shape of pellet by compressing the mixture at 4 to 14 ton; (S3) charging the pellet into self propagating reactor; (S4) firing the pellet in the reactor under Ar gas atmosphere or vacuum condition; (S5) withdrawing combustion product from the self propagating reactor; (S6) leaching the combustion product with 10-50% HCl or H2SO4 for 1-3 hours; (S7) filtrating leached residuals; (S8) washing filtrated Si powder followed by drying in a temperature range of 60 to 90deg.C.
Abstract:
자체 연소 반응법(Self-propagating High-temperature Synthesis)을 이용하여 산화규소(SiO 2 ) 분말로부터 고순도 규소(Si) 분말을 제조하는 방법이 개시되어 있다. 본 발명에 따르면, 산화규소(SiO 2 )와 마그네슘(Mg)을 1:(2∼2.5)의 몰비로 균일하게 혼합한 후, 4∼14t의 성형 압력을 가하여 압축시켜서 펠렛을 형성한다. 다음에는, 펠렛을 자체 연소 반응기 내로 장입하여 아르곤(Ar) 가스 분위기 또는 진공 분위기하에서 점화·연소시킨다. 그 결과로서 생성된 연소 생성물을 자체 연소 반응기로부터 취출하여 약 10∼50% 희석시킨 염산(HCl) 또는 황산(H 2 SO 4 )를 이용하여 1∼3시간동안 침출시킨다. 그런 후에는, 거름종이를 이용하여 침출물을 여과시키고, 여과물을 수차례에 걸쳐서 세척한다. 끝으로, 약 60∼70℃의 온도로 유지되는 건조기 내에서 규소(Si) 분말을 충분히 건조시켜서 순수 규소(Si) 분말을 얻는다. 이렇게 얻은 순수 규소(Si)는 99.988% 이상의 고순도를 나타낸다.
Abstract:
산화규소(SiO 2 )를 원료 물질로 사용하고 알루미늄(Al)과 탄소(C)를 첨가하여 반응물을 만든후, 자체 연소 반응법(Self-propagating High-temperature Synthesis)을 이용하여 Al 2 O 3 -SiC 복합분말을 제조하는 방법이 개시되어 있다. 본 발명에 따르면, 산화규소(SiO 2 ), 알루미늄(Al) 및 탄소(C)를 일정 몰비로 혼합한 후, 80MP의 성형 압력을 가하여 압축시켜서 펠렛을 형성한다. 다음에는, 펠렛을 자체 연소 반응기 내로 장입한 후, 400℃의 온도로 예열하여 반응물의 초기 온도를 높인다. 그런 후에, 아르곤(Ar) 가스 분위기하의 자체 연소 반응기 내에서 반응물을 점화·연소시킨다. 그 결과로서 생성된 연소 생성물 Al 2 O 3 -SiC 복합분말은 99.948% 이상의 고순도를 나타낸다.
Abstract:
PURPOSE: A method is provided to manufacture high purity tungsten (W) by leaching tungsten (W)-magnesium oxide (MgO) composite powder obtained as a byproduct of the reduction using about 20% hydrochloric acid (HCl) after reducing a raw material powder of ammonium paratungstate (5(NH4)2O·12WO3·5H2O) using magnesium (Mg) powder as a reductant in the self-propagating high temperature synthesis. CONSTITUTION: The method for manufacturing high purity tungsten powder comprises the steps of mixing ammonium paratungstate and magnesium in a mole ratio of 1:35; forming the formed mixture into a pellet by applying a forming pressure of 4 to 41 tons to the mixture; charging the pellet into a self-propagating high temperature synthesizing reactor under an inert gas atmosphere; burning the pellet in the self-propagating high temperature synthesizing reactor; discharging the manufactured burned product from the self-propagating high temperature synthesizing reactor; leaching the burned product using hydrochloric acid (HCl) which is diluted to 20%; filtering the leached exudation; and washing the filtered tungsten (W) powder.