Abstract:
A metal matrix composite is provided, including a metal, inorganic particles, and discontinuous fibers. The inorganic particles and the discontinuous fibers are dispersed in the metal. The metal includes aluminum, magnesium, or alloys thereof. The inorganic particles have an envelope density that is at least 30% less than a density of the metal. The metal matrix composite has a lower envelope density than the matrix metal while retaining a substantial amount of the mechanical properties of the metal.
Abstract:
A method of making a porous metal matrix composite is provided. The method includes mixing a metal powder, a plurality of inorganic particles, and a plurality of discontinuous fibers to form a mixture, wherein the metal powder comprises aluminum, magnesium, an aluminum alloy, or a magnesium alloy. The method further includes sintering the mixture to form the porous metal matrix composite. Typically, the inorganic particles comprise porous particles or ceramic bubbles or glass bubbles, and the inorganic particles and the discontinuous fibers are dispersed in the metal. The metal matrix composite has a lower density than the metal and an acceptable yield strength.
Abstract:
Metal-cladded metal matrix composite wires that include a hot worked metal cladding associated with the exterior surface of a metal matrix composite wire comprising a plurality of continuous, longitudinally positioned fibers in a metal matrix.
Abstract:
A method of installing an electrical transmission cable includes providing an electrical transmission cable extending from a first end to a second end. The cable includes a flexible, full tension splice between the first end and the second end. Additionally, the electrical transmission cable includes at least one composite wire. Additionally, the flexible, full tension splice is pulled over a first sheave assembly.
Abstract:
A metal matrix composite is provided, including a metal, inorganic particles, and discontinuous fibers. The inorganic particles and the discontinuous fibers are dispersed in the metal. The metal includes aluminum, magnesium, or alloys thereof. The inorganic particles have an envelope density that is at least 30% less than a density of the metal. The metal matrix composite has a lower envelope density than the matrix metal while retaining a substantial amount of the mechanical properties of the metal.
Abstract:
An insulated composite power cable having a wire core defining a common longitudinal axis, a multiplicity of composite wires around the wire core, and an insulative sheath surrounding the composite wires. In some embodiments, a first multiplicity of composite wires is helically stranded around the wire core in a first lay direction at a first lay angle defined relative to a center longitudinal axis over a first lay length, and a second multiplicity of composite wires is helically stranded around the first multiplicity of composite wires in the first lay direction at a second lay angle over a second lay length, the relative difference between the first lay angle and the second lay angle being no greater than about 4o. The insulated composite cables may be used for underground or underwater electrical power transmission. Methods of making and using the insulated composite cables are also described.
Abstract:
Embodiments of submersible composite cables include a non-composite electrically conductive core cable, a multiplicity of composite cables, including a multiplicity of composite wires, around the core cable, and an insulative sheath surrounding the composite cables. Other embodiments include an electrically conductive core cable; a multiplicity of elements selected from fluid transport, electrical power transmission, electrical signal transmission, light transmission, weight elements, buoyancy elements, filler elements, or armor elements, arranged around the core cable in at least one cylindrical layer defined about a center longitudinal axis of the core cable when viewed in a radial cross section; a multiplicity of composite wires surrounding the elements in at least one cylindrical layer about the center longitudinal axis; and an insulative sheath surrounding the composite wires. The composite wires may be metal matrix or polymer composite wires. Methods of making and using submersible composite cables are also disclosed.