Abstract:
In a first embodiment, a pre-formed pouch is provided that includes a plurality of walls joined in order to define an aperture. An assembly may be inserted into the aperture, which may then be sealed. Further, the pre-formed pouch may be fitted to the shape or dimensions of the assembly that will be inserted. In a second embodiment, an assembly may be covered in a plurality of layers of material, such as first layer of plastic, a layer of metal, and then a second layer of plastic. Each of the coverings may be formed by dipping the assembly in plastic or metal (or other material), molding layers around the assembly, coating the assembly in the layers, vapor depositing plastic or metal (or other material) onto the assembly, and/or a combination of these operations.
Abstract:
Aspects of the present disclosure involve various battery can designs. In general, the battery can design includes two fitted surfaces oriented opposite each other and seam welded together to form an enclosure in which a battery stack is located. To form the enclosure, the two fitted surfaces are welded together along the large perimeter. Other swelling-resisting advantages may also be achieved utilizing the battery can design described herein including, but not limited to, the ability to modify one or more can wall thicknesses to control a pressure applied to the battery stack by the can, overall reduction in wall thickness of the can through the use of stronger materials for the can surfaces, additional supports structures included within the can design, and/or bossing or other localized thinning of surfaces of the can.
Abstract:
Electrical connections that provide a highly manufacturable, well-shielded path from a cable to a printed circuit board. One example provides a path that includes a card and a connector. Conductors in a cable may be attached to a card. The card may be shielded with a ground plane on one or more sides and edges. The card may insert into a connector that may be attached to a printed circuit board. The connector may include a shield that may have a top portion that forms electrical contact with a ground plane on a top of a card inserted in the connector. The connector may have an opening for accepting the card that is defined by the top portion of the shield and a plurality of rows of contacts. The rows of contacts may include an outer row of ground contacts, and an inner row of signal contacts.
Abstract:
The disclosed embodiments relate to the design of a stacked-cell battery comprising a stack of layers, including alternating anode and cathode layers coated with active material with intervening separator layers. The stack includes a plurality of notches formed along one or more sides of the stack, including a first notch and a second notch, wherein each cathode layer includes an uncoated cathode tab extending into the first notch, and wherein each anode layer includes an uncoated anode tab extending into the second notch. Moreover, a common cathode tab is bonded to the cathode tabs within the first notch, and a common anode tab is bonded to the anode tabs within the second notch. The stacked-cell battery also includes a pouch enclosing the stack, wherein the common anode and cathode tabs extend through the pouch to provide cathode and anode terminals for the battery cell.
Abstract:
A battery core includes an anode electrode collector and a cathode current collector. The battery core is created by defining an anode solution cavity on an anode electrode collector; defining a cathode solution cavity on a cathode electrode collector; depositing an anode solution into the anode solution cavity; depositing a cathode solution into the cathode solution cavity; curing the anode solution within the anode solution cavity; and curing the cathode solution within the cathode solution cavity. The anode electrode collector and the cathode current collector may be combined in a sandwich configuration and may be separated by one or more separators.
Abstract:
Connector receptacles that may be used in a variety of applications, may have a desirable aesthetic appearance, may be durable and reliable, and may be manufactured in a simplified manner. One example may provide a receptacle that may be used in a number of different devices to avoid having to redesign a receptacle for different devices. Another example may maintain a desirable appearance by reducing the chance of marring or functional damage during insertions of an insert.
Abstract:
The disclosed embodiments relate to the manufacture of a battery cell. The battery cell includes a first set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The separator may include a ceramic coating and a binder coating over the ceramic coating. During manufacturing of the battery cell, the layers are stacked, and the binder coating is used to laminate the first set of layers within the first sub-cell by applying at least one of pressure and temperature to the first set of layers.
Abstract:
Connector receptacles having a contoured form factor that allows their use in stylized enclosures. These receptacles may also be contoured to avoid circuitry internal to the device enclosure. The contoured form factor may also simplify the assembly of the connector receptacle.
Abstract:
Sockets that provide easy access for users to change cards while allowing the use of thinner device enclosures. One example provides a socket having two positions. When the socket is in an open state, the card may be oriented in a direction substantially away from the main logic board. When the socket is in a closed state, the card moves such that it is oriented at least closer to being in parallel to the main logic board.
Abstract:
Electrical connections that provide a highly manufacturable, well-shielded path from a cable to a printed circuit board. One example provides a path that includes a card and a connector. Conductors in a cable may be attached to a card. The card may be shielded with a ground plane on one or more sides and edges. The card may insert into a connector that may be attached to a printed circuit board. The connector may include a shield that may have a top portion that forms electrical contact with a ground plane on a top of a card inserted in the connector. The connector may have an opening for accepting the card that is defined by the top portion of the shield and a plurality of rows of contacts. The rows of contacts may include an outer row of ground contacts, and an inner row of signal contacts.