Abstract:
Disclosed is a flow control valve (10) for a pressure washer (11) powered by a prime mover (27), e.g., an electric motor (27a) or an internal combustion engine (27b). The valve (10) has a housing (33) containing a piston assembly (34) and the assembly (34) has a mechanism (96) coupled to it for controlling prime mover power. The piston assembly (34) includes a first piston (39) sealing against the housing (33) and dividing the housing interior into two chambers (35, 37). Such first piston (39) is spring-biased to a first position during periods when no output flow is being demanded from the washer (11). The assembly (34) also has a second piston (59) spring-biased to seal against the first piston (39) during periods of no flow. When flow is demanded by opening the nozzle (19), the pressure in the second chamber (37) diminishes. And when the difference between the pressure in the second chamber (37) and that in the first chamber (35) exceeds a predetermined value, the assembly (34) shifts to a second position, causing the mechanism (96) to actuate the prime mover (27).
Abstract:
In an engine-generator set (10), the generator (13) has a first shaft (25) driving a generator armature (27) and also has a second shaft (19) in spaced relationship to the first shaft (25). The second shaft (19) is coupled to the engine (11) and there is a respective gear (21 or 23) on each of the shafts (19, 25) which provides a "step-down" gear reduction for powering the generator (13) at, e.g., 1800 rpm, where the engine speed is greater than 1800 rpm. Preferably, the engine (11) is coupled to the generator armature shaft (25) through a torsional coupling (17) for isolating engine vibration from the generator (13).
Abstract:
Disclosed is a piston (10) for a water pump (15), e.g., a pressure washer pump. The piston (10) includes a piston body (49) and a piston head (37, 61, 83 or 87) and in the improvement, the piston body (49) is solid, homogeneous ceramic. That is, the piston body (49) has a generally cylindrical surface (59) and the body (49) is circumscribed by the surface (59) and is homogeneous ceramic. A method for making a piston (10) for a water pump (15) includes the steps of providing a piston body (49) made of a ceramic material, and making a piston head (37, 61 or 83) of steel and having a pocket (67) formed therein. The head (37, 61 or 83) is heated, the pocket (67) and the body (49) are engaged in overlapping relationship and the head (37, 61 or 83) is allowed to cool and "shrink-fit" to the piston body (49). In specific embodiments, the piston head (37 or 61) is formed to have a relief groove (79) circumscribing the pocket (67) for reducing compression forces resulting from such cooling.
Abstract:
An engine-driven generator (10) includes an internal combustion engine (12), a permanent magnet alternator (14) and an AC to AC converter (16). The output frequency and voltage of the permanent magnet alternator (14) are largely dependent on engine speed and the alternator load (26). The AC to AC converter (16) converts the speed-dependent alternating current developed by the alternator (14) to another alternating current whose frequency and voltage are largely independent of engine speed. Voltage regulation is provided by varying the engine speed in accordance with the load current. Frequency regulation is provided by frequency dividing the alternator output by an integer divisor that varies in accordance with engine speed. Additional voltage regulation is provided by deleting selected cycles of the alternator output current as needed to maintain the RMS output voltage within predetermined limits.
Abstract:
A flow-responsive diverting valve (10) having a valving chamber (45), a fluid inlet (49) and two fluid outlets (43, 81). A magnet (55) is fixed on the valve body (25) and when fluid flows into the inlet (49) at the low flow rate, a valving device (51) is restrained by the magnet (55). When fluid flows into the inlet (49) at a higher flow rate, the device (51) closes the first outlet (43) and diverts water to the second outlet (81).
Abstract:
A permanent magnet alternator (14) includes a stator core (26) having outwardly projecting teeth (32) and further includes a plurality of permanent magnets (10) surrounding the stator core (26). The stator core (26) is formed from a continuous, helically wound metallic strip (44) having a plurality of teeth (32) defined between slots formed in one edge thereof. The stator core (26) is formed by winding the strip (44) edgewise around a cylindrical mandrel. To facilitate winding and avoid distortion, arcuate regions, conforming to the curve of the mandrel, are formed in the strip (44) opposite the teeth (32).
Abstract:
An internal combustion engine (12) for portable power generating equipment includes a camshaft assembly (48) having an integral oil pump (56) at one end thereof. The camshaft (50), which is preferably formed of two dissimilar materials, is mounted for axial movement in response to increased oil pressure so as to provide automatic oil pressure regulation. An automatic compression release system (76) is provided for reducing engine compression at low speeds to reduce cranking resistance during starting. Speed control is provided by a stepper motor (20) coupled through a cam (28) to the engine throttle (19). The cam (28) is shaped so as to counteract the non-linear relationship between throttle position and engine power and speed so as to provide a desired relationship between the position of the stepper motor (20) and the engine power and speed.