Abstract:
A self-aligned, inverted, thin film field effect transistor is produced by patterning the gate electrode (18) to have tapered edge followed by conformal deposition of subsequent layers of the device structure up through a support layer (30) followed by deposition of a subordinate layer (such as the source/drain metallizatio (34,36)) on the support layer. The subordinate layer itself may be a planarization or non-conformal layer or may have a subsequent non-conformal planarization layer (40) disposed thereon. Thereafter, the structure is non-selectively etched (preferably reactive ion etched) until the support layer is exposed by the creation of an aperture in the subordinate layer in alignment with raised portions of the reference layer while leaving the subordinate layer present on other parts of the structure. Thereafter, the remainder of the device is fabricated with the source and drain electrodes (34, 36) self-aligned with respect to the gate conductor (18) using a selective etch method.
Abstract:
Minimum line spacing is reduced and line spacing uniformity is increased in thin film transistors by employing source/drain metallization having a first relatively thin layer of a first conductor and a second relatively thick layer of a second conductor. The second conductor is selected to be one which may be preferentially etched in the presence of the first conductor whereby the first conductor acts as an etch stop for the etchant used to pattern the second conductor portion of the source/drain metallization. This etching is preferably done using dry etching. Dry etching typically provides substantially better control of line width than wet etching. The etching of the second conductor can be done with a dry etch process which etches the photoresist at substantially the same rate as the second conductor whereby the second conductor is provided with a sidewall slope of substantially 45 DEG which improves the quality of passivation provided by subsequent deposition of a conformal passivating layer.
Abstract:
A thin film transistor includes a two-layer gate metallization comprising a relatively thin first layer of a first conductor and a relatively thick second layer of a second conductor with the second conductor being capable of being etched with an etchant that produces substantially no etching of the first conductor layer. During device fabrication, the thick gate metallization layer (second conductor) is selectively etched until all of that material is removed in the openings in the mask. The thin lower layer (first conductor) is then etched with a minimum of etching into the substrate. The gate dielectric and subsequent layers deposited over this gate metallization have high integrity and highly reliable continuity because of the sloped nature of the gate metallization sidewalls, and because of the shallow gate metallization topography due to minimization of substrate etching during gate metallization patterning.
Abstract:
Positive control over the length of the overlap between the gate electrode (18) and the source and drain electrodes (36) in a thin film transistor is provided by a gate conductor layer (18) comprising two different conductors (14, 16) having differing etching characteristics. As part of the gate conductor pattern definition process, both gate conductors (14, 16) are etched to expose the underlying material (12) and the upper gate conductor layer (16) is etched back to expose the first gate conductor layer (14) in accordance with the desired overlap between the gate electrode (18) and the source and drain electrodes (36). Thereafter, the remainder of the device is fabricated with the source and drain electrodes (36) self-aligned with respect to the second gate conductor layer (14) using a planarization and non-selective etch method.
Abstract:
A radiation imaging system (20) comprising a scintillator (26), an imager array (30), and a lamination layer (22). Lamination layer (22) bonds and optically couples scintillator (26) to imager array (30). Lamination layer (22) is comprised of a lamination material that is substantially free from void spaces. Radiation imaging system (20) fabrication comprises the steps of disposing lamination layer (22) between a light imager (24) and a scintillator (26) to form a subassembly (150). Light imager (24) comprises imager array (30), an imaging plate surface (34) and a plurality of contact pads (32). Additional steps include subjecting subassembly (150) to a vacuum; heating subassembly (150) to a bonding temperature, exerting a bonding force on subassembly (150), maintaining the vacuum, the bonding temperature and the bonding force until light imager (24) is bonded to the scintillator (26) and the lamination layer (22) is comprised of lamination material that is substantially free from void spaces.
Abstract:
A radiation imaging system (20) comprising a scintillator (26), an imager array (30), and a lamination layer (22). Lamination layer (22) bonds and optically couples scintillator (26) to imager array (30). Lamination layer (22) is comprised of a lamination material that is substantially free from void spaces. Radiation imaging system (20) fabrication comprises the steps of disposing lamination layer (22) between a light imager (24) and a scintillator (26) to form a subassembly (150). Light imager (24) comprises imager array (30), an imaging plate surface (34) and a plurality of contact pads (32). Additional steps include subjecting subassembly (150) to a vacuum; heating subassembly (150) to a bonding temperature, exerting a bonding force on subassembly (150), maintaining the vacuum, the bonding temperature and the bonding force until light imager (24) is bonded to the scintillator (26) and the lamination layer (22) is comprised of lamination material that is substantially free from void spaces.
Abstract:
A thin-film field-effect transistor is fabricated by forming an electrically insulative island (23) between the source and the drain. A cap (61) is formed on the island with a brim that overhangs the island. A layer of source-drain metal (64, 65), which will subsequently constitute the source and drain contacts, is then deposited upon the source, the drain, and the cap (61), but the overhang creates an exposed region which can be attacked by an etchant. When the etchant is applied, it etches away the cap (61), thereby lifting off the source-drain metal (64, 65) which coated the cap, leaving the fully formed source and drain contacts separated by the island.
Abstract:
Repair lines in an imager device include protective layers disposed over steps in the repair lines where the repair lines extend over underlying components in the imager array. The protective layers each include a layer of polyimide to provide protection for the step portions of the conductive repair line from etchants and the like to which the conductive line is exposed during fabrication processes for the imager array. The protective layers are disposed over the steps of a conductive line in a repair crossover region so as to provide a repair area free from the protective material of the protective layers disposed thereon in the repair crossover region where the conductive repair line is disposed in vertical alignment with an underlying address line.
Abstract:
An improved structure for a thin film transistor photodiode photosensitive array retains the semiconductor material of the thin film transistor layer under the entire area occupied by the photosensitive device for each pixel of the array. This eliminates a step in the layer on which the source metallization of the thin film transistor is disposed and results in more reliable passivation of that layer and thereby increases yield and reduces cost. Several improved processes may be employed for the fabrication of such a thin film transistor photodiode photosensitive array.
Abstract:
A radiation imager includes a photodetector array having topographically patterned surface features, which include support islands disposed over the active portion of one or more photodetectors in the photodetector array. A structured scintillator array having individual columnar scintillator elements is disposed in fixed relation to the photodetector array so that the individual scintillator elements are disposed on scintillator support islands. A barrier layer is disposed between the support islands and the photodetector array to minimize chemical interactions between the material forming the support island and the underlying photodetector array during the fabrication process. After the support islands have been patterned, the scintillator elements are grown by selectively depositing scintillator material on the support islands.