Torque sensing for electric vehicle drive system

    公开(公告)号:US12247893B2

    公开(公告)日:2025-03-11

    申请号:US18154462

    申请日:2023-01-13

    Abstract: A vehicle and a drive system include a method of operating the vehicle. In another exemplary embodiment, a drive system of a vehicle is disclosed. The drive system includes a first sensor, a second sensor and a processor. The first sensor is disposed at a first location of the drive system for measuring a first angle of rotation. The second sensor is disposed at a second location of the drive system for measuring a second angle of rotation. The processor is configured to determine a torque transferred between the first location and the second location based on a difference between the first angle of rotation and the second angle of rotation and control an operation of the drive system based on the torque.

    Current sensors for battery cells of a vehicle battery system

    公开(公告)号:US12246615B2

    公开(公告)日:2025-03-11

    申请号:US18097375

    申请日:2023-01-16

    Abstract: A battery system for an electric vehicle includes at least one battery cell configured to store charge for powering an electric vehicle, a high voltage bus electrically coupled with the at least one battery, a DC-DC converter electrically coupled with the battery cell, a low voltage bus electrically connected between the DC-DC converter and at least one vehicle electrical component, and a cell monitor electrically coupled with the at least one battery cell and the DC-DC converter, wherein the cell monitor includes a current sensor configured to detect a current from the at least one battery cell to the DC-DC converter. The cell monitor includes a controller configured to estimate a state of charge of the at least one battery cell according to the current detected by the current sensor, and adjust switching operation of the DC-DC converter according to the current detected by the current sensor.

    Multi-voltage vehicle operation
    5.
    发明授权

    公开(公告)号:US12233748B2

    公开(公告)日:2025-02-25

    申请号:US18336705

    申请日:2023-06-16

    Abstract: A vehicle includes two or more battery packs configured to power a motor. A controller is configured to dynamically activate an operational mode during operation. The operational mode is one of multiple possible operational modes including a first operational mode defining a series connection between the two or more battery packs and second operational mode defining a parallel connection between the two or more battery packs. The connection between the battery packs is controlled by a first plurality of switches. A plurality of low voltage loads are connected to a subset of the battery packs in the battery packs such that a power output of the subset of the battery packs provides full power to the plurality of low voltage loads. The plurality of low voltage loads are connected to only the subset of the battery packs in both the first operational mode and the second operational mode.

    POWER TRANSFER FOR ELECTRIC MOTORS WITH SEGMENTED WINDINGS

    公开(公告)号:US20250030362A1

    公开(公告)日:2025-01-23

    申请号:US18355717

    申请日:2023-07-20

    Abstract: Some embodiments disclosed herein are directed to power transfer in electric motors having segmented windings. In some embodiments, a control system may determine a d-axis command voltage for a secondary winding of an electric motor and a q-axis command voltage for the secondary winding based on a primary winding voltage, primary winding current, secondary winding current, and rotor electrical position. The control system may generate gate control signals based on the determined d-axis command voltage and q-axis command voltage for the secondary winding, and transmit the gate control signals to an inverter coupled to the secondary winding to control an electrical power transfer between the primary winding and the secondary winding. Other embodiments may be disclosed or claimed.

    VOLTAGE SWITCHING OF AN ELECTRIC MOTOR

    公开(公告)号:US20250001876A1

    公开(公告)日:2025-01-02

    申请号:US18343139

    申请日:2023-06-28

    Abstract: A system for controlling a propulsion system of a vehicle includes a switching system including a first switching device connecting a battery system to a first set of windings of an electric motor, and a second switching device connecting the battery system to a second set of windings. The system also includes a controller configured to transition the propulsion system from an initial propulsion mode in which an initial voltage is applied to the electric motor, to a target mode in which a target voltage is applied. The transitioning includes controlling the first switching device to provide current to the first set of windings at the initial voltage to produce torque, and subsequently controlling the second switching device to cause the battery system to apply the target voltage to the second set of windings while the current is provided to the first set of windings at the initial voltage.

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