Abstract:
The purpose of the present invention is to advantageously address reverse flow failures due to insufficient heating of materials to be processed when carrying out friction stir welding of structural steel, to give sufficient strength, and also to improve connection construction. In the present invention, a preheating treatment process is carried out during friction stir welding of structural steel, said preheating treatment process being a process wherein a steel sheet (3), which is the material to be processed, is heated by a heating means (5) provided forward of a rotary tool (1) that moves in a joining direction. The present invention is configured so that the surface temperature, surface area, position, and the like for the heating region in the preheating treatment process are strictly controlled.
Abstract:
A friction stir welding method for joining steel sheets to one another, wherein a heating device (4) positioned to the front in the direction of travel of a rotating tool pre-heats a section to be joined prior to joining thereof by the rotating tool (10), and when doing so, the surface temperature distribution in the direction perpendicular to the direction of travel at the position at which the joining by the rotating tool (10) starts is set in a manner such that given that TAc1 serves as the Ac1 point of a steel sheet, then the maximum temperature (TU) is in the range of 0.6×TAc1
Abstract:
A friction stir welding method, wherein: there is used, as a steel sheet or plate, steel for a high-strength welded structure in which the component composition is adjusted to a predetermined range and the Pcm value calculated by the following expression (1) satisfies 0.18 ≤ Pcm ≤ 0.30, the balance being Fe and unavoidable impurities; and the welding conditions for friction stirring are such that the tool rotation speed is 100-1000 rpm, the tool rotation torque is 50-500 N·m, the welding speed is 10-1000 mm/min, and HI defined by the following expression (2) is within a range of 1.5-20 and has a relationship with Pcm satisfying the range in the following expression (3). Pcm(%) = C + Si/30 + (Mn + Cr + Cu)/20 + Ni/60 + Mo/15 + V/10 + 5B... (1) HI(kJ/mm) = (6.28 × RT × RS)/TS/1000... (2) 1.5 × 109 × (Pcm)13.8 ≤ HI ≤ 2.1 × 108 × (Pcm)10.6... (3)
Abstract translation:一种摩擦搅拌焊接方法,其中:将组分组成调节到预定范围并通过以下表达式(1)计算的Pcm值作为钢板或板用于高强度焊接结构的钢, 满足0.18≤Pcm≤0.30,余量为Fe和不可避免的杂质; 并且用于摩擦搅拌的焊接条件使得工具转速为100-1000rpm,工具旋转转矩为50-500N·m,焊接速度为10-1000mm / min,HI由下式表示 (2)在1.5〜20的范围内,与满足下述式(3)的范围的Pcm具有关系。 Pcm(%)= C + Si / 30 +(Mn + Cr + Cu)/ 20 + Ni / 60 + Mo / 15 + V / 10 + 5B ...(1)HI(kJ / mm)=(6.28× RT×RS)/ TS / 1000 ...(2)1.5×109×(Pcm)13.8≤HI≤2.1×108×(Pcm)10.6 ...(3)
Abstract:
A friction stir welding method for joining steel sheets to one another by moving a rotating tool (10) along a section to be joined while inserting and rotating the same into the section to be joined, where two or more steel sheets overlap or abut one another, and using the softening of the steel sheets caused by friction heat between the rotating tool (10) and the steel sheets, and the plastic flow caused by stirring, wherein, according to the present invention, heating devices (4), which are positioned above and below the section to be joined so as to sandwich the same, and positioned to the front in the direction of travel of the rotating tool (10), pre-heat the section to be joined prior to the joining by the rotating tool (10). Consequently, it is possible to join quickly without any risk of joining failures or joining-tool breakage.
Abstract:
Se proporciona un método de soldadura por fricción-agitación para láminas de acero que comprende: insertar una herramienta rotativa en una porción sin soldar donde dos o más láminas de acero se superponen o juntan a tope; mover la herramienta rotativa a lo largo de porciones que serán soldadas mientras se hace girar la herramienta, de modo que una porción ablandada se forma en las láminas de acero mediante calor de fricción generado entre la herramienta rotativa y las láminas de acero, y las láminas de acero se sueldan de forma conjunta mediante la utilización de un flujo plástico generado por la porción ablandada que se agita; y precalentar la porción sin soldar antes de la soldadura mediante la herramienta rotativa, en donde el precalentamiento de la porción sin soldar se realiza mediante un par de dispositivos de calentamiento dispuestos sobre y debajo de la porción sin soldar y por delante de la herramienta rotativa en la dirección de avance para permitir soldadura a alta velocidad sin el riesgo de generación de defectos de soldadura y daños a la herramienta de soldadura.
Abstract:
Se proporciona un método de soldadura por fricción-agitación para soldar láminas de acero de forma conjunta, en donde un dispositivo de calentamiento (4) dispuesto por delante de una herramienta rotativa en una dirección de avance precalienta una porción sin soldar antes de la soldadura de la misma mediante la herramienta rotativa (10) y en el momento de precalentamiento, la distribución de temperatura de superficie en una dirección perpendicular a la dirección de avance en una posición en la cual se inicia la soldadura mediante la herramienta rotativa (10) se establece de tal manera que dado que TAc1 es el punto Ac1 de una lámina de acero, la temperatura máxima (TU) de la misma está en el intervalo de 0.6 x TAc1
Abstract:
When friction-stir welding steel sheets, for the rotating tool, rotation speed RS is set 100-1000 rpm, rotational torque RT 50-500 Nm, and travel speed TS 10-1000 mm/min, and HIPT (kJ/mm2) is controlled to be in a range of 0.3-1.5. The steel sheets that are used have a composition including 0.01-0.2 mass% of C, 0.5-2.0 mass% of Mn, 0.6 mass% or less of Si, 0.030 mass% or less of P, 0.015 mass% or less of S, and 0.0060 mass% or less of O, with a content of Ti [%Ti] and a content of N [%N] being restricted in relation to the HIPT, Ceq being 0.5 mass% or less, and the balance being Fe and incidental impurities. As a result, local change in the frictional heat and plastic flow generated by friction can be prevented, yielding a weld portion with uniform and good toughness.
Abstract:
A friction stir welding method, wherein: there is used, as a steel sheet, steel for a high-strength welded structure in which the component composition is adjusted to a predetermined range and the Pcm value calculated by the following expression (1) satisfies 0.18 = Pcm = 0.30, the balance being Fe and unavoidable impurities; and the welding conditions for friction stirring are such that the tool rotation speed is 100-1000 rpm, the tool rotation torque is 50-500 N·m, the welding speed is 10-1000 mm/min, and HI defined by the following expression (2) is within a range of 1.5-20 and has a relationship with Pcm satisfying the range in the following expression (3). Pcm(%) = C + Si/30 + (Mn + Cr + Cu)/20 + Ni/60 + Mo/15 + V/10 + 5B... (1) HI(kJ/mm) = (6.28 × RT × RS)/TS/1000... (2) 1.5 × 109 × (Pcm)13.8 = HI = 2.1 × 108 × (Pcm)10.6... (3)
Abstract:
Esta soldadura por puntos indirecta es para soldar miembros que incluyen por lo menos dos láminas de acero superpuestas que tienen una fase de ferrita como una fase principal al sujetar un electrodo de soldadura (23) contra una lámina de acero (21) desde un lado mientras se aplica presión con el electrodo (23), acoplar un punto de alimentación (24) a una lámina de acero (22) en el otro lado en una ubicación remota desde el electrodo (23), y permitir que fluya corriente entre el electrodo (23) y el punto de alimentación (24). Esta soldadura incluye poner en contacto cuerpos rígidos magnéticos (26-1, 26-2) con un área periférica del electrodo (23) desde dicho un lado contra el cual se sujeta el electrodo (23) y asegurar una región superpuesta en el área periférica del electrodo (23) mediante una fuerza magnética producida por los cuerpos rígidos (26-1, 26-2), obteniendo de ese modo una soldadura que tiene una resistencia plenamente satisfactoria, independientemente de la rigidez de los miembros.
Abstract:
When a steel sheet is friction-stir welded, the rotational speed (RS) of a rotating tool is 100 to 1000 rpm, the rotational torque (RT) is 50 to 500 Nm, the travel speed (TS) is 10 to 1000 mm/min, and the HIPT (kJ/mm2) is controlled to a range of 0.3 to 1.5. The steel sheet used contains 0.01 to 0.2 mass% of C, 0.5 to 2.0 mass% of Mn, 0.6 mass% or less of Si, 0.030 mass% or less of P, 0.015 mass% or less of S, and 0.0060 mass% or less of O the Ti content [%Ti] and the N content [%N] being stipulated in relation to the HIPT, Ceq being 0.5 mass% or less, and the remainder being a composition of Fe and inevitable impurities; whereby localized variations in the plastic flow and the friction heat generated by friction can be prevented, and a welded part having uniform and satisfactory toughness can be obtained.