Abstract:
The purpose of the present invention is to advantageously address reverse flow failures due to insufficient heating of materials to be processed when carrying out friction stir welding of structural steel, to give sufficient strength, and also to improve connection construction. In the present invention, a preheating treatment process is carried out during friction stir welding of structural steel, said preheating treatment process being a process wherein a steel sheet (3), which is the material to be processed, is heated by a heating means (5) provided forward of a rotary tool (1) that moves in a joining direction. The present invention is configured so that the surface temperature, surface area, position, and the like for the heating region in the preheating treatment process are strictly controlled.
Abstract:
When resistance spot welding a set of plates obtained by overlapping a plurality of steel plates comprising one or more steel plates having, on the surface thereof, a plating layer having zinc as the principal component thereof, a nugget having sufficient diameter is stably formed without any splashing, by: (1) starting conduction while in a state in which t and L satisfy the relational expression 0.9×t≤L≤1.1×t, given that the total thickness of the overlapping steel plates is t, and the distance of the center interval between top and bottom electrodes is L; and (2) dividing the conduction into a main conduction and an initial conduction preceding the main conduction, and with the initial conduction treated as two stages of conduction, setting the current value (I1) in the first conduction stage of the initial conduction so as to fall into a range satisfying, in a relationship with the current value (Im) of the main conduction, Im×1.1≤I1≤15.0kA, and setting the current value (I2) in the subsequent second conduction stage to be off or to be low-current conduction so as to satisfy 0≤I2≤Im×0.7.
Abstract:
A friction stir welding method, wherein: there is used, as a steel sheet or plate, steel for a high-strength welded structure in which the component composition is adjusted to a predetermined range and the Pcm value calculated by the following expression (1) satisfies 0.18 ≤ Pcm ≤ 0.30, the balance being Fe and unavoidable impurities; and the welding conditions for friction stirring are such that the tool rotation speed is 100-1000 rpm, the tool rotation torque is 50-500 N·m, the welding speed is 10-1000 mm/min, and HI defined by the following expression (2) is within a range of 1.5-20 and has a relationship with Pcm satisfying the range in the following expression (3). Pcm(%) = C + Si/30 + (Mn + Cr + Cu)/20 + Ni/60 + Mo/15 + V/10 + 5B... (1) HI(kJ/mm) = (6.28 × RT × RS)/TS/1000... (2) 1.5 × 109 × (Pcm)13.8 ≤ HI ≤ 2.1 × 108 × (Pcm)10.6... (3)
Abstract translation:一种摩擦搅拌焊接方法,其中:将组分组成调节到预定范围并通过以下表达式(1)计算的Pcm值作为钢板或板用于高强度焊接结构的钢, 满足0.18≤Pcm≤0.30,余量为Fe和不可避免的杂质; 并且用于摩擦搅拌的焊接条件使得工具转速为100-1000rpm,工具旋转转矩为50-500N·m,焊接速度为10-1000mm / min,HI由下式表示 (2)在1.5〜20的范围内,与满足下述式(3)的范围的Pcm具有关系。 Pcm(%)= C + Si / 30 +(Mn + Cr + Cu)/ 20 + Ni / 60 + Mo / 15 + V / 10 + 5B ...(1)HI(kJ / mm)=(6.28× RT×RS)/ TS / 1000 ...(2)1.5×109×(Pcm)13.8≤HI≤2.1×108×(Pcm)10.6 ...(3)
Abstract:
The purpose of the present invention is to obtain nuggets of appropriate diameter, without the occurrence of scatter. The present invention provides a resistance spot welding device for joining of prescribed welded materials, wherein the device is provided with: a storage unit for storing, as target values, time variation of the amount of instantaneous heat generation per unit of volume and the amount of cumulative heat generation per unit of volume observed during test welding that precedes welding proper; and a welding pressure controller that, in the event that the amount of time variation of the amount of instantaneous heat generation per unit of volume during welding diverges from a time variation curve stored as target values, compensates for the difference within the remaining energization time, and adjusts the welding pressure to the welded materials and to an adaptive controller that controls the current value of the voltage value during energization, in such a way that the amount of cumulative heat generation per unit of volume during welding proper matches the amount of cumulative heat generation per unit of volume stored as target values.
Abstract:
A friction stir welding method for joining steel sheets to one another, wherein a heating device (4) positioned to the front in the direction of travel of a rotating tool pre-heats a section to be joined prior to joining thereof by the rotating tool (10), and when doing so, the surface temperature distribution in the direction perpendicular to the direction of travel at the position at which the joining by the rotating tool (10) starts is set in a manner such that given that TAc1 serves as the Ac1 point of a steel sheet, then the maximum temperature (TU) is in the range of 0.6×TAc1
Abstract:
A friction stir welding method for joining steel sheets to one another by moving a rotating tool (10) along a section to be joined while inserting and rotating the same into the section to be joined, where two or more steel sheets overlap or abut one another, and using the softening of the steel sheets caused by friction heat between the rotating tool (10) and the steel sheets, and the plastic flow caused by stirring, wherein, according to the present invention, heating devices (4), which are positioned above and below the section to be joined so as to sandwich the same, and positioned to the front in the direction of travel of the rotating tool (10), pre-heat the section to be joined prior to the joining by the rotating tool (10). Consequently, it is possible to join quickly without any risk of joining failures or joining-tool breakage.
Abstract:
Proposed is a resistance spot welding method with which favorable nuggets can be obtained, even adapting effectively to the presence of wear or disturbance of the electrode tip. In the resistance spot welding method for bonding a material to be welded in which multiple metal sheets are stacked, the welding is performed by dividing the current passage pattern into multiple steps of two or more steps. First, prior to the main welding, a test welding is performed for each step, the test welding storing temporal changes in instantaneous heating value per unit volume and cumulative heating value per unit volume, which are calculated from electrical properties between the electrodes when an appropriate nugget is formed by the passage of electric current using constant current control, as target values. Then for the main welding, welding is started with the temporal change curve for the instantaneous heating value per unit volume obtained from said test welding as a reference. When the temporal change in instantaneous heating value deviates from the reference temporal change curve in any step, this difference is compensated for within the remaining welding time for said step by performing adaptive control welding which controls the amount of current passed so that the cumulative heating value for the main welding matches the cumulative heating value determined previously in the test welding.
Abstract:
Se proporciona un método de soldadura por fricción-agitación para láminas de acero que comprende: insertar una herramienta rotativa en una porción sin soldar donde dos o más láminas de acero se superponen o juntan a tope; mover la herramienta rotativa a lo largo de porciones que serán soldadas mientras se hace girar la herramienta, de modo que una porción ablandada se forma en las láminas de acero mediante calor de fricción generado entre la herramienta rotativa y las láminas de acero, y las láminas de acero se sueldan de forma conjunta mediante la utilización de un flujo plástico generado por la porción ablandada que se agita; y precalentar la porción sin soldar antes de la soldadura mediante la herramienta rotativa, en donde el precalentamiento de la porción sin soldar se realiza mediante un par de dispositivos de calentamiento dispuestos sobre y debajo de la porción sin soldar y por delante de la herramienta rotativa en la dirección de avance para permitir soldadura a alta velocidad sin el riesgo de generación de defectos de soldadura y daños a la herramienta de soldadura.
Abstract:
Soldadura por puntos de resistencia se lleva a cabo en una combinación de láminas de acero de superposición que incluyen por lo menos una lámina de acero que tiene, sobre una superficie de la misma, una capa recubierta con zinc como un componente principal, mediante (1) el inicio de paso de corriente eléctrica en un estado que satisface 0.9 x t = L = 1.1 x t, donde t es el espesor total de las láminas de acero de superposición y L es la distancia entre puntas de electrodos superior e inferior; y (2) la división de la corriente eléctrica en corriente principal y corriente inicial que precede a la corriente principal y es corriente de dos etapas, el establecimiento de un valor de corriente I1 durante la corriente en una primera etapa de la corriente inicial para satisfacer Im x 1.1 = I1 = 15.0 kA con respecto a un valor de corriente Im durante la corriente principal, y el establecimiento de un valor de corriente I2 en la segunda etapa posterior en ninguna corriente o baja corriente que satisface 0 = I2 = Im x 0.7, formando de ese modo de forma estable un botón de soldadura de diámetro suficiente, sin la aparición de salpicadura.