Abstract:
A hybrid method of making silica-based optical fiber comprises providing a VAD-produced core rod and collapsing a substrate tube comprising an MCVD-produced cladding onto the core rod. Optically inactive cladding material (of the substrate tube) provides the bulk of the optical fiber. The hybrid process takes advantage of VAD's ability to rapidly produce a core rod of substantial size, and also takes advantage of MCVD's ability to form in a substrate tube a deposit having relatively complex refractive index profile. The hybrid method can result in lower production cost.
Abstract:
The smoothness of refractory dielectric bodies, particularly silica glass bodies derived from a sol-gel process, is substantially improved by a relatively straightforward treatment. In particular, the surface of the body is treated with a plasma fireball, such as induced by a plasma torch. The treatment is able to reduce the roughness, as measured by RA, in overcladding tubes formed by a sol-gel process by at least a factor of 2, typically at least a factor of 5. It is also possible to improve the smoothness of silica tubes that are drawn from a billet. Typically, the process reduces the roughness of silica bodies to an RA of about 1 microinch or less.
Abstract:
The smoothness of refractory dielectric bodies, particularly silica sol-gel bodies, is substantially improved by a relatively straightforward treatment. In particular, the surface of the body is treated with a plasma fireball, such as induced by a plasma torch. The treatment is able to reduce the roughness, as measured by RA, in overcladding tubes formed by a sol-gel process by at least a factor of 2, typically at least a factor of 5. It is also possible to improve the smoothness of silica tubes that are drawn from a billet. Typically, the process reduces the roughness of silica bodies to an RA of about 1 microinch or less.
Abstract:
A refractory dielectric body, such as glass, is heated with a plasma fireball at conditions which do not result in substantial removal of a surface portion of the body (i.e. ≤0.1mm from the surface of the body), yet which are sufficient to reduce both surface and bulk impurities. Typically such conditions entail ensuring that the plasma heats the body to a surface temperature in the range of 1800 to 2300°C. Typically, the body is treated with the plasma in the absence of simultaneous deposition of material onto the body. The body may be solid or hollow, such as a rod or a tube, and the surface heated by the plasma may be the inside surface or the outer surface of the body. Advantageously, an isothermal, oxygen or oxygen-containing plasma is utilized. The invention is useful for reducing chlorine impurities by at least about 30% to a depth of at least about 10µm, with accompanying reduction of hydroxyl impurities. The invention thus provides a useful method for reducing the concentration of impurities that contribute to imperfections during the process of drawing fiber from an optical fiber preform, without requiring substantial removal of the surface of the preform.
Abstract:
A silica-based core rod is traversed by a heat source along its longitudinal axis, to provide heated, softened regions. During the traverse, compressive or tensile movements are provided along the rod's longitudinal axis, these movements inducing, respectively, increases or decreases in the core diameter at the softened regions. By providing selective core diameter increases and/or decreases across the entire length of the core rod, a desired core diameter profile is attained. It is possible to attain a substantially uniform core diameter, or a varying core diameter profile that provides particular properties, such as systematically varying dispersion. In addition, due to the ability to increase core diameter and core rod diameter in a controlled manner, it is possible to make larger core rods, and in turn larger fiber preforms, than presently possible. The so formed core rod is inserted into an overcladding tube and drawn to an optical fiber after collapse of the tube onto the core rod.
Abstract:
In accordance with the invention, an optical fiber (15) is made by the steps of providing an optical fiber (15) preform (9) having a longitudinal axis, rotating the preform (9) about the axis, directing onto the preform a plasma torch (11) which is reciprocated over a limited region parallel to the axis to define a heated region, and drawing a fiber (15) from the heated region. Apparatus for making optical fiber comprises a rotatable mount (10) for securing one end of a preform (9) and rotating it about a vertical axis, a plasma torch (11) for heating a drawing region (12) on the preform (9), a positioning stage for moving the torch (11) parallel to the vertical axis in a reciprocating manner, and a fiber drawing apparatus for drawing a fiber (15) from the heated region of the preform (9).
Abstract:
In accordance with the invention, an optical fiber (15) is made by the steps of providing an optical fiber (15) preform (9) having a longitudinal axis, rotating the preform (9) about the axis, directing onto the preform a plasma torch (11) which is reciprocated over a limited region parallel to the axis to define a heated region, and drawing a fiber (15) from the heated region. Apparatus for making optical fiber comprises a rotatable mount (10) for securing one end of a preform (9) and rotating it about a vertical axis, a plasma torch (11) for heating a drawing region (12) on the preform (9), a positioning stage for moving the torch (11) parallel to the vertical axis in a reciprocating manner, and a fiber drawing apparatus for drawing a fiber (15) from the heated region of the preform (9).