Abstract:
A multifunctional continuous dyeing apparatus for a yarn is described. The dyeing apparatus is provided at the bottom with a main body (12) within which are formed in a sequence, with reference to the feeding direction of the yarn, at least a first dyeing group (14) for the yarn (100), provided with a respective first squeezing device (16) of the yarn, an oxidation or diffusion/fixation group (18), placed downstream of the first dyeing group (14) and arranged for the oxidation of the dyed yarn or for the diffusion/fixation of the dye in the fibre of said dyed yarn, and at least a second dyeing group (20) of the yarn, arranged downstream of the oxidation or diffusion/fixation group (18) and in turn provided with a respective second squeezing device (22) of the yarn. At least the first dyeing group (14), the first squeezing device (16), the oxidation or diffusion/fixation group (18) and the second dyeing group (20) are hermetically sealing enclosed by at least one covering case (24), integral at the top with the main body (12), and provided with a plurality of doors (26) which are at least partially openable to perform the dyeing of the yarn in an environment exposed to air and which are reclosable to perform the dyeing of the yarn in an inert environment under nitrogen.
Abstract:
A centrifugal hydroextractor (10) for removable bobbin- holder shafts (20) is described, which can be used in yarn dyeing systems on bobbins. The centrifugal hydroextractor (10) comprises a container (12), suspended and oscillating on a supporting structure (14), and in its interior a basket (16) rotatingly positioned around a central vertical axis (A) by means of driving devices (36). The container (12) comprises an upper closing lid (28) and a plurality of cylindrically- shaped perforated tubes (18, 18') is housed on the rotating basket (16), into each of said tubes a single bobbin-holder shaft (20) can be inserted. The perforated tubes (18, 18') are arranged vertically in groups, according to axes parallel to the central vertical axis (A), along two or more concentric circumferences (22, 22') on the rotating basket (16).
Abstract:
Dyeing machine (10) for reels of yarn (S) comprising a dyeing apparatus (12) provided with a casing (14) and enclosing a dyeing compartment (16), at least one hermetically sealed closure element (18) at least one material-holder frame (20) rotatably mounted inside the dyeing compartment (16), a primary tank (24) and an auxiliary tank (26) for containing a dye bath (B), a hydraulic circuit (28) hydraulically connected to each tank (24, 26) and to the dyeing apparatus (12) in order to supply the dye bath (B) to the dyeing compartment (16) and vice versa and a plurality of support and securing means (30) for supporting and retaining the reels of yarn (S) from the inside thereof, whereby the hydraulic circuit (28) comprises means for supplying inert gas (N) and air, which are hydraulically connected to each tank (24, 26) in order to supply inert gas (N) to the dyeing compartment (16), and whereby the dyeing machine is (10) further provided with means (52) for measuring the oxygen content in the dyeing compartment (16) and with means (52) for introducing compressed air into the dyeing compartment (16).
Abstract:
An oxidation intensifier device for a continuous dyeing system for dyeing a warp thread is described. The device is designed for being arranged for being mounted in the oxidation assembly of the dyeing system and comprises two blowing assemblies having a substantially identical shape and opposed one another. Each blowing assembly is provided with at least one respective fan and, downstream of such a fan, with a respective plurality of convergent conduits arranged along development directions that are parallel and transversal to the feeding direction of the warp thread. The convergent conduits of a first blowing assembly converge in a opposite direction with respect to the convergence direction of the convergent conduits of the opposite blowing assembly. Each convergent conduit is configured to face parallel to a single lap of the warp thread moving inside the dyeing system and is provided with a plurality of longitudinal slots, i.e. slots that are oriented along the same development direction of the respective convergent conduit. Each fan is hydraulically connected to the plurality of convergent conduits of the respective blowing assembly and is configured to convey air towards the plurality of longitudinal slots, so that a plurality of opposite air laminar flows is generated, which generate a plurality of turbulences adapted to facilitate the oxidation process of the dyed warp thread on both its surfaces.
Abstract:
A device (100) is described, together with a continuous dyeing process with indigo and reduction dyes for warp yarn chains (3) and/or fabrics. The device (100) comprising at least one hermetically sealed dyeing compartment (1), and at least one hermetically sealed compartment (2) for the diffusion and fixing of the dye on the yarn (3). The compartment (2) is situated downstream of the dyeing compartment (1) and is functionally and hermetically connected to the dyeing compartment (1) by means of a tunnel (4). Means (12) are present inside the compartments (1, 2) and tunnel (4), for the entry of inert gas or deoxygenated air. One or more means (14, 14') for the direct application of the dye onto the yarn (3) are also present inside the dyeing compartment (1), whereas at least one tank (8) for humidifying the environment and at least one means (7) for heating the yarn (3) leaving the dyeing compartment (1), are present in the compartment (2).
Abstract:
The invention describes a continuous dyeing plant for a warp thread comprising a plurality of dyeing/squeezing groups arranged in line, each of which is provided with a respective impregnation or dyeing tank in which the warp thread is immersed. The plant also comprises an oxidation apparatus that comprises a plurality of upper and lower return rollers, configured to arrange the warp thread on a plurality of vertical planes parallel to each other, and a support frame consisting of at least one upper strut and at least one lower strut. A plurality of upper return rollers are mounted on the upper struts. At least one part of the lower return rollers is rotatably mounted on at least one respective support device that is movable in the vertical direction between a first operating position, in which the movable support device is placed close to the lower struts to keep the lower return rollers at a maximum predefined distance from the corresponding upper return rollers, and a second operating position, in which the movable support device is placed close to the upper struts to keep the lower return rollers at a minimum predefined distance from the corresponding upper return rollers.
Abstract:
A plant for dyeing textile material is described, comprising a dyeing apparatus enclosing a dyeing compartment, a material-holder frame contained in the dyeing compartment, at least one tank containing a dye bath, a hydraulic supply circuit to supply the dye bath to the dyeing com¬ partment, a hydraulic return circuit to reintroduce the dye bath leaving the dyeing compartment into the tank, and a plurality of material-holder devices supporting the textile material, mounted on the material-holder frame. The dye bath is dynamically dispensed through the textile material in one direction, under pressure and in one direction from inside to outside the textile material. The dyeing compartment is provided with means to collect the dye bath which passed through the textile material and to reintroduce it into the tank via the hydraulic return circuit. The dyeing plant further comprises a vacuum tank which extracts the dye bath from the textile material present in the dyeing compartment by vacuum suction and holds the vacuum-extracted dye bath in it and then sends it to the tank containing the dye bath. The dyeing compartment and the tank contain an inert gas in addition to the dye bath.
Abstract:
A description is provided of an apparatus for dyeing a textile support comprising a single tank which is provided in its interior, in sequence, with: one first shaped cavity having a watertight function between the surrounding environment and the tank; one first internal partition wall, which is immersed in the lower part in the dye bath of the first shaped cavity for helping the watertight function; one first dyeing compartment and at least one second dyeing compartment which each comprise at least one return roller for the textile support, at least one dispensing device to dispense the dye bath on the textile support, and at least one squeezing device; a second shaped cavity containing the dye bath having a watertight function between the tank and the surrounding environment; and a second internal partition wall, which is immersed in the lower part in the dye bath of the second shaped cavity for helping the watertight function. The dyeing apparatus further comprises: at least one lid which closes the tank at the top and insulates the dyeing compartments from the surrounding environment in a watertight manner; a motorised squeezing and pulling device which is configured to pull the textile support once it has left the tank and to extract excess liquid therefrom; a hydraulic system to feed the dye bath to the dispensing devices and inside the shaped cavities; one or more devices for blowing air, designed to increase the level of oxidation of the textile support once it has exited from the tank; at least one ultrasound generator which is designed to increase the bathing effect of the dye bath; and means for thermal regulation of the dye bath, such as to increase further the colour performance.
Abstract:
A description is provided of a dyeing machine comprising: a dyeing apparatus provided with a casing enclosing a dye compartment and a hermetically sealed hatch which permits access to the dye compartment; a support frame, which rotates within the dye compartment; at least one tank containing a dye bath; a hydraulic circuit, which is connected hydraulically to each tank and to the dyeing apparatus in order to supply the dye bath from each tank to the dye compartment and vice versa; and a plurality of support means for the hank yarns and/or the ready-made garments to be dyed. The support means are mounted on the support frame and are accessible via the hatch. Both the casing and the support frame have a preferably circular form in transverse cross-section, such that the casing has a cylindrical frontal wall and the dye compartment has a cylindrical form. The hatch is provided on the cylindrical frontal wall of the casing and the support means are disposed on the support frame according to a configuration which is preferably circumferential with respect to a central axis of rotation of the support frame, and the means are placed in the vicinity of the inner surface of the cylindrical frontal wall of the casing. The hydraulic circuit comprises one or more circuits for supply of nitrogen and air, which are connected hydraulically to each tank and to the dye compartment, such as to be able to supply them with nitrogen.
Abstract:
A dyeing machine comprising at least one dyeing module in which a first squeezing device for a textile support, a first treatment tank, a central tank, a second treatment tank and a second squeezing device are located in sequence is described. The dyeing machine also includes a hydraulic system for feeding, circulating and alternately adjusting the levels of process fluids in the tanks. The tanks are preferably enclosed in a hermetically sealed upper covering shell. The two treatment tanks have the same shape, the same dimension and capacity characteristics, and are symmetrical with respect to a plane of symmetry lying in the central tank and arranged perpendicularly with respect to the direction of advance of the textile support. The dyeing machine is provided with means for moving the textile support, configured to advance the textile support alternately in both directions, i.e. either from the first squeezing device to the second squeezing device, sequentially through the tanks, or from the second squeezing device to the first squeezing device, again sequentially through the tanks.