Abstract:
Polymer materials having viscosities ranging from about 50,000 up to above 1,000,000 centipoises are mixed with a gaseous foaming agent to provide a polymer/gas solution under pressure such that when the polymer/gas solution is subsequently dispensed at atmospheric pressure the gas is released from the solution and becomes entrapped in the polymeric material to form a homogeneous polymer foam. Mixing is accomplished by force feeding the gas and polymeric material into and through a low energy input disk mixer (14) with a low pressure drop across the mixer such that premature foaming or reaction of the polymeric material is avoided. The disk mixer includes a tubular housing (22), one or more driven shafts (24, 26) extending along the length of the housing, and a series of disks (48) spaced along the shafts. The foaming gas enters into solution in the polymer in the compartments between the rotating disks. The process is characterized in that relatively high viscosity polymeric materials are mixed with gas and foamed with relatively low horsepower requirements, high throughput and low temperature rise of the polymer from conversion of the work of mixing to heat.
Abstract:
A method of forming an adhesive bond comprising heating a thermoplastic, polymeric, thermotropic nematic liquid crystalline material until the material becomes fluid, and applying this material onto a substrate. Since the liquid crystalline material exhibits excellent tensile strength, the present method can be employed not only as an adhesive but also to strap articles and band a plurality of articles together.
Abstract:
The method of screen printing with a hot melt foam composition includes providing a screen having the desired pattern to be transferred to a substrate, casting onto the screen a hot melt foam composition and forcing the foam composition through the screen to form the described pattern on the substrate. The method offers a number of advantages including the transfer of large amounts of hot melt inks through the screen, fast printing speeds, printing with highly viscous polymeric or thermosetting materials and control of processing temperatures, among other advantages.
Abstract:
Polymer materials having viscosities ranging from about 50,000 up to above 1,000,000 centipoises are mixed with a gaseous foaming agent to provide a polymer/gas solution under pressure such that when the polymer/gas solution is subsequently dispensed at atmospheric pressure the gas is released from the solution and becomes entrapped in the polymeric material to form a homogeneous polymer foam. Mixing is accomplished by force feeding the gas and polymeric material into and through a low energy input disk mixer (14) with a low pressure drop across the mixer such that premature foaming or reaction of the polymeric material is avoided. The disk mixer includes a tubular housing (22), one or more driven shafts (24, 26) extending along the length of the housing, and a series of disks (48) spaced along the shafts. The foaming gas enters into solution in the polymer in the compartments between the rotating disks. The process is characterized in that relatively high viscosity polymeric materials are mixed with gas and foamed with relatively low horsepower requirements, high throughput and low temperature rise of the polymer from conversion of the work of mixing to heat.
Abstract:
Polymer materials having viscosities ranging from 1,000 up to above 1,000,000 centipoises are mixed with a gaseous foaming agent to provide a polymer/gas solution under pressure such that when the polymer/gas solution is subsequently dispensed at atmospheric pressure the gas is released from the solution and becomes entrapped in the polymer material to form a homogeneous polymer foam. Mixing is accomplished by a disc mixer (14) which includes a tubular housing (22), a pair of substantially parallel, oppositely driven shafts (24,26) extending along the length of the housing (22), and a series of spaced, solid, flat discs (48) fixedly mounted on each shaft (24,26) perpendicular to the axis thereof. The discs (48) on one shaft (24) intermesh with the discs (48) on the other shaft (26) to form a series of compartments spaced along the length of the mixer (14). The foaming gas enters into solution in the polymer in the compartments between the rotating discs (48). The process is characterized in that relatively high viscosity polymer materials are foamed with relatively low horsepower requirements, high throughput and low temperature rise of the polymer from conversion of the work of mixing to heat.
Abstract:
A method and apparatus for the coating of a substrate such as a polyethylene terephthalate container with a gas barrier coating of a copolymer of vinylidene chloride is disclosed. The method includes locating the container to be coated in close proximity to one or more airless spray nozzles and impacting the outside surface of the container with a stream of a stabilized aqueous polymer dispersion such as an aqueous polyvinylidene chloride dispersion. The impacting force of the stable polyvinylidene chloride dispersion on the surface of the container is sufficient to cause selective destabilization of the dispersion at the surface interface to form a gel layer containing the polymer in the continuous phase. This gel layer serves as an adhesive layer for an overlying layer of the aqueous polymer dispersion as a continuous uniform coating. The resulting wet coating does not sag or run off. The coating on the container is then dried in a controlled atmosphere to complete the gel formation throughout its thickness whereupon it is further dried to remove the water from the coating and to collapse the get to form a film without distorting the container. The dried coating is smooth, uniform and uniformly transparent. In operation, the overspray can be collected and returned to achieve greater than 95% material efficiency.
Abstract:
Processes and apparatus for heat sealing materials together include the step of subjecting the materials to a sealing area providing a fluid bearing flow regime to produce a required heat, pressure and dwell time profile for sealing. A preferred embodiment includes a dual zone porous surface for supplying both heating and cooling fluids to the materials while they are subjected to a preferred pressure profile, thereby reducing tension in the softened or molten materials and reducing the time the materials must remain molten. The dual zone process may be used in different heat sealing flow regimes.
Abstract:
A process for the recovery of solvent entrained in a water vapour laden exhaust gas stream exhausted from a spray painting system is disclosed. The process includes an oil absorption unit which absorbs and removes all but about 100 parts per million of the solvent from the exhaust gas stream while permitting air and water vapour to be vented from the system and a stripper which in turn removes all but about 0.001 mole fraction of any one solvent component trapped in the oil. The oil, which is substantially free of solvent, is returned to the absorption unit. The stripped solvent can then be condensed and reused by mixing it with the paint solids to be sprayed in the process; or, alternatively, it can be admitted as a vapour into the atmosphere surrounding a workpiece which is being coated in the spray painting system to raise the solvent humidity surrounding the workpiece to above about 70%. By raising the solvent humidity to above about 70% caking of paint on the interior surfaces of the spray booth, plugging of the paint spray nozzles, and rapid evaporation of solvent from the paint is reduced. The present process provides a means to recover and reuse even a complex mixture of solvents where the recovered solvent comprises a mixture of the same components in the same ratio as the solvent mixture originally used in the paint spray system. The system is described in relation to a continuous coater wherein parts to be coated move continuously through an enclosed paint spray area and are coated while the solvent laden atmosphere therein is exhausted from the coater for recovery of the solvent.