Abstract:
A method for minimizing reaction between metal conductors and other metals to minimize change in sheet resistance of the conductors upon heat treatment which includes providing a substrate. The substrate is preferably one of a dielectric, a metal or a semiconductor. A metallic diffusion barrier layer, preferably one of TiN, TiW or TiWN and preferably having a thickness of from about 10 nanometers to about 100 nanometers, is deposited on the substrate, preferably by one of sputtering, electron beam evaporation or chemical vapor deposition. The exposed surface of the metallic diffusion barrier layer is treated with a plasma, preferably an oxygen plasma, a nitrous oxide plasma or a plasma of an oxygen-containing species. An electrical conductor, preferably one of aluminum, aluminum-metal alloys, copper or copper-metal alloys and preferably having a thickness of from about 100 nanometers to about 1200 nanometers, is then deposited on the plasma-treated surface of the metallic diffusion barrier layer. The layers can be formed as one of a blanket or continuous films over the substrate. The conductor can then be patterned.
Abstract:
This is a method of forming a via 39 and a conductor 52 on dielectric layer 40 (which dielectric layer 40 is on an electronic microcircuit substrate 10 which via 39 is electrically connected to a conductive area on the surface of the substrate 10) and a structure formed thereby. The method generally comprises: forming the dielectric layer 30 over the substrate 10; forming a via opening through the insulating layer to expose at least a portion of the conductive area; selectively depositing via metal 39 in the via opening to partially fill the via opening; depositing conductor metal 52 over the dielectric 30 and the selectively deposited via metal 39; and patterning the conductor metal. Generally the via metal and the conductor metal consist essentially of aluminum, copper or combinations thereof. A seed layer 50 (selective deposition initiator) may be used, selected from the group consisting of tungsten, titanium, paladium, platinum, copper, aluminum, and combinations thereof. The conductor metal may be doped with the selectively deposited via metal being doped by dopant diffusion from the conductor metal, thereby avoiding the difficulty of depositing a doped selective metal.
Abstract:
A semiconductor device and method having a low-permittivity material between closely-spaced leads in order to decrease unwanted capacitance, while having a more structurally strong dielectric between widely-spaced leads where capacitance is not as critical. A metal layer 14 is deposited on a substrate 12 of a semiconductor wafer 10 , where the metal layer 14 has a first region 15 and a second region 17 . An insulating layer 39 is deposited on the metal layer, and the insulating layer 39 is patterned with a conductor pattern of widely-spaced leads and closely-spaced leads. Widely-spaced leads 16 are formed in the first region 15 of the metal layer 14 . At least adjacent portions of closely-spaced leads 18 are formed in the second region 17 of the metal layer 14 . A low-permittivity material 34 is deposited between adjacent portions of the closely-spaced leads 18 . A structural dielectric layer 26 is deposited between at least the widely-spaced leads. The low-permittivity material 34 is a material with a dielectric constant of less than 3. An advantage of the invention includes improved structural strength by placing structurally weak low-permittivity material only where needed, in areas having closely-spaced leads.
Abstract:
A method for fabricating an integrated circuit having a buried doped region is disclosed. A thermal oxide layer (26) is formed over a portion of a p-type substrate (20) at which an n+ buried doped region (30) is not to be formed, masking the implant for the buried doped region (30). Anneal of the implant is performed in an oxidizing atmosphere, growing further oxide (28) over the surface. The oxide layers (26, 28) are removed, and a p-type blanket implant is performed for isolation purposes and, if desired, to form a p-type buried doped region (31); the doping concentration of the n+ buried doped region (30) retards diffusion of the boron to the surface thereover. Alternately, a higher, than normal doping level in the substrate can provide sufficient boron for isolation. An epitaxial layer (32) is then grown over the surface, and the n-well (40) is formed by implanting n-type dopant, with the p-well regions masked by a nitride mask; anneal of the n-well is also done in an oxidizing environment, so that consumption of a portion of the n-well (40) by the oxide (42) further planarizes the topography of the device.
Abstract:
A method for fabricating an integrated circuit having a buried doped region is disclosed. A thermal oxide layer (26) is formed over a portion of a p-type substrate (20) at which an n+ buried doped region (30) is not to be formed, masking the implant for the buried doped region (30). Anneal of the implant is performed in an oxidizing atmosphere, growing further oxide (28) over the surface. The oxide layers (26, 28) are removed, and a p-type blanket implant is performed for isolation purposes and, if desired, to form a p-type buried doped region (31); the doping concentration of the n+ buried doped region (30) retards diffusion of the boron to the surface thereover. Alternately, a higher, than normal doping level in the substrate can provide sufficient boron for isolation. An epitaxial layer (32) is then grown over the surface, and the n-well (40) is formed by implanting n-type dopant, with the p-well regions masked by a nitride mask; anneal of the n-well is also done in an oxidizing environment, so that consumption of a portion of the n-well (40) by the oxide (42) further planarizes the topography of the device.
Abstract:
An intermetal level dielectric with two different low dielectric constant insulators: one for gap filling (140) within a metal level and the other (150) for between metal levels. Preferred embodiments include HSQ (140) as the gap filling low dielectric constant insulator and fluorinated silicon oxide (150) as the between metal level low dielectric constant insulator.
Abstract:
A semiconductor device and process for making the same are disclosed which incorporate organic dielectric materials to form self-aligned contacts (SACTs) reliably, even in deep, narrow gaps. In one embodiment, conductors 26 with insulating conductor caps 28 are formed over a silicon substrate 20 with a thin gate oxide 22. A conformal dielectric layer 30, preferably of thermally-grown oxide, is deposited over this structure, which is then covered with an organic-containing layer 32 and an inorganic cap layer 34 (e.g., CVD TEOS). An etch window 38 is patterned in photoresist layer 36 and used as a mask to etch cap window 39 through layer 34, using layer 32 as an etch stop. A second etch removes organic-containing layer 32 in contact widow 41 (and preferably strips photoresist), using conformal layer 30 as an etch stop. A short anisotropic etch may be used to clear conformal layer 30 from gap bottom 43, after which conducting material 40 may be used to make electrical contact to the substrate.