Abstract:
A monolithic capacitive pressure transducer is shown composed of ceramic material having a closed cavity formed near a surface thereof and having capacitor plates formed on two opposed surfaces defining the cavity. Vias are formed extending from the capacitor plates to permit electrical connection therewith. The transducer is made by separately forming under pressure a diaphragm and a base having a recess in the top surface using ceramic powder coated with an organic binder. A metal layer is deposited on the two pieces and the pieces are then joined together to form a single unit. A spacer may be inserted in the recess to ensure that a predetermined gap is maintained between the two parts during the joining operation. The parts are then debinderized by heating in air to a first temperature level to allow the binder organics, as well as the spacer organics if a spacer is employed, to be vaporized and/or decomposed and removed through the open pores of the diaphragm and base. The unit is then brought up to a sintering temperature in a reducing atmosphere to change it into a monolithic body and to convert the metallized layer into a conductive layer bonded to the ceramic.
Abstract:
A pressure sensor for providing an electrical signal corresponding to pressure in a cylinder of an automotive engine has a rigid load-spreading element rigidly secured to a first surface of a ceramic piezoelectric body by a rigid bonding material precisely conformed to the first surface to be in substantially uniform load-transferring relation to all parts of the first body surface, has a rigid support member rigidly secured to a parallel, opposite surface of the ceramic piezoelectric body by a rigid bonding material precisely conformed to the opposite surface to be in substantially uniform load-transferring relation to all parts of the opposite body surface to form a piezoelectric unit, and has a peripheral part of the rigid support member precisely mounted with an interference fit in a bore in a metal component of a mounting structure so that the body of piezoelectric material and the load-spreading element extend in cantilever relation at a precisely determined location to be engaged by force applied through a diaphragm in response to an applied pressure to provide an electrical signal precisely corresponding to the pressure.
Abstract:
A pressure sensor for providing an electrical signal corresponding to pressure in a cylinder of an automotive engine has a rigid load-spreading element rigidly secured to a first surface of a ceramic piezoelectric body by a rigid bonding material precisely conformed to the first surface to be in substantially uniform load-transferring relation to all parts of the first body surface, has a rigid support member rigidly secured to a parallel, opposite surface of the ceramic piezoelectric body by a rigid bonding material precisely conformed to the opposite surface to be in substantially uniform load-transferring relation to all parts of the opposite body surface to form a piezoelectric unit, and has a peripheral part of the rigid support member precisely mounted with an interference fit in a bore in a metal component of a mounting structure so that the body of piezoelectric material and the load-spreading element extend in cantilever relation at a precisely determined location to be engaged by force applied through a diaphragm in response to an applied pressure to provide an electrical signal precisely corresponding to the pressure.
Abstract:
A fluid pressure sensor (10) has a generally polyhedron configured capacitive transducer (18) electrically connected to a flexible circuit using interference fit U-shaped edge connectors (20). The flexible circuit (16) is received in an electronics chamber formed in a top end of a base member (12) with the corners of the transducer disposed on the face surface (12f) of the top. A cover (24) is formed with a circular fluid pressure opening (24a) through which a sealing gasket (22) extends, the gasket having tabs (22a) received in a seat (24c) formed in the bottom surface of the top wall (24b) of the cover. A transducer receiving seat (24d) is also formed in the bottom surface of the cover for placement of transducer (18). The cover is formed with opposing legs (24h) which interfit with notches (12d) in the base and a third leg (24n) slidingly received in a slot formed in the base through which conductive tails (16h) of the flexible circuit (16) extend for electrical engagement with a hexport (26) slidingly received over the cover and top portion of the base member.
Abstract:
A fluid pressure sensor (10) has a generally polyhedron configured capacitive transducer (18) electrically connected to a flexible circuit using interference fit U-shaped edge connectors (20). The flexible circuit (16) is received in an electronics chamber formed in a top end of a base member (12) with the corners of the transducer disposed on the face surface (12f) of the top. A cover (24) is formed with a circular fluid pressure opening (24a) through which a sealing gasket (22) extends, the gasket having tabs (22a) received in a seat (24c) formed in the bottom surface of the top wall (24b) of the cover. A transducer receiving seat (24d) is also formed in the bottom surface of the cover for placement of transducer (18). The cover is formed with opposing legs (24h) which interfit with notches (12d) in the base and a third leg (24n) slidingly received in a slot formed in the base through which conductive tails (16h) of the flexible circuit (16) extend for electrical engagement with a hexport (26) slidingly received over the cover and top portion of the base member.
Abstract:
A monolithic capacitive pressure transducer is shown composed of ceramic material having a closed cavity formed near a surface thereof and having capacitor plates formed on two opposed surfaces defining the cavity. Vias are formed extending from the capacitor plates to permit electrical connection therewith. The transducer is made by separately forming under pressure a diaphragm and a base having a recess in the top surface using ceramic powder coated with an organic binder. A metal layer is deposited on the two pieces and the pieces are then joined together to form a single unit. A spacer may be inserted in the recess to ensure that a predetermined gap is maintained between the two parts during the joining operation. The parts are then debinderized by heating in air to a first temperature level to allow the binder organics, as well as the spacer organics if a spacer is employed, to be vaporized and/or decomposed and removed through the open pores of the diaphragm and base. The unit is then brought up to a sintering temperature in a reducing atmosphere to change it into a monolithic body and to convert the metallized layer into a conductive layer bonded to the ceramic.