Abstract:
This invention relates to a plasma processing system. A common problem in the manufacture of semiconductors is the maintenance of a constant fluid flow throughout the chamber in which the semiconductors are being etched. The focus ring described herein helps control fluid flow such that all (or substantially all) of a substrate (e.g., semiconductor) surface is exposed to a constant flow of plasma throughout the etching process. An even fluid flow is maintained by adjusting the configuration of a focus ring, a pumping baffle, or a focus ring working with an auxiliary focus ring with respect to the semiconductor surface. By manipulating the position of the focus ring, pumping baffle, and auxiliary focus ring, fluid flow over the surface of the semiconductor can be increased, decreased, or kept stagnant.
Abstract:
A sealing apparatus includes a sealing arrangement and a groove in a base. The sealing arrangement may comprise an o-ring and a grounding gasket where both the o-ring and the grounding gasket partially protrude in a longitudinal direction from the groove. Thus, the grounding gasket, which is equipped with ends that can be pulled out of the groove, can be removed from the groove by a pulling force. This leaves the o-ring accessible for removal or maintenance at a much lower cost in terms of manufacturing and operational costs. The sealing arrangement may also include inner and outer o-rings which seal a fluid flow from the atmosphere.
Abstract:
A plasma processing system that includes a chamber enclosing a plasma region. The system has a plasma source including a power source coupled to an electrode provided within the chamber to deliver RF power into the plasma region. The RF power forms an RF electromagnetic field that interacts with a gas in the plasma region to create a plasma. In one embodiment, an absorbing surface including an RF absorber is provided within the plasma region, and a protective layer is provided on the absorber to seal the absorber from plasma within the plasma region. Alternately, a non-reflecting surface is provided within the plasma region. The non-reflecting surface comprises a layer of dielectric material and acts to minimize reflection of RF power at a design frequency. The non-reflecting surface further includes a thickness equivalent to the quarter wavelength of a wave propagating in the dielectric layer at the design frequency.
Abstract:
A system and method for processing plural wafers in a plasma processing system using a single upper electrode. By placing plural wafer holders into a single plasma processing chamber, the footprint of a resulting plasma chamber may be made smaller than the total footprint of an equivalent number of individual chambers. Moreover, pumping may be increased by placing plural pumps below the wafer holders, and preferably in positions not obstructed by the wafer holders.
Abstract:
An apparatus and method for determining the connection status between a first apparatus and a second apparatus configured to be electrically and mechanically coupled to the first apparatus. A probe is coupled to the first apparatus. The probe is electrically coupled to the second apparatus when the first apparatus and the second apparatus are coupled. When the first apparatus and the second apparatus are separated, the probe disengages the second apparatus to signal disconnection of the first apparatus and the second apparatus.
Abstract:
This invention relates to an improved component for a plasma processing system, and more particularly, to fasteners for internal chamber parts in a plasma processing chamber. Further, this invention relates to a method of manufacturing such a fastener.
Abstract:
An electrostatically shielded radio frequency (ESRF) plasma apparatus includes a process chamber which encloses a plasma area and a resonator assembly which surrounds the plasma area and includes a coil. The ESRF plasma apparatus also includes a clamping plate which secures the resonator assembly to at least the process chamber. In this manner, the geometry of the resonator chamber can be altered while maintaining the plasma area in an evacuated state. Additionally, an electrostatic shield may be provided and the ESRF plasma apparatus may also be configured such that the electrostatic shield can be replaced while maintaining the plasma area in an evacuated state. Additionally, the resonator assembly may be constructed of sheet metal and may be assembled using standard flanges. Additionally, seals, which are used to seal the plasma area and the resonator assembly, are standard seals.
Abstract:
A plasma reactor sub-assembly includes both an electrostatic shield and a process tube. Optionally, the electrostatic shield and the process tube are connected. Alternatively, they are configured to fit together without being physically connected. The sub-assembly may be manufactured using a process tube nested within the circumference of an electrostatic shield, en electrostatic shield patterned directly on a process tube using, for example, thin film deposition, or a process tube bonded or not bonded to an electrostatic shield made of a flexible, electrical film material.
Abstract:
A method for manufacturing a substrate with a plasma processing system having preconditioned components. The method comprises obtaining a component of a plasma processing system that has been coated with a film of material, disposing the component in a plasma processing chamber, disposing a substrate on a chuck in the plasma processing chamber, and forming a plasma in a processing region within the plasma processing chamber.
Abstract:
A focus ring configured to be coupled to a substrate holder comprises a first surface exposed to a process; a second surface, opposite the first surface, for coupling to an upper surface of the substrate holder; an inner radial edge for facing a periphery of a substrate; and an outer radial edge. The second surface further comprises one or more contact features, each of which is configured to mate with one or more receiving features formed within the upper surface of the substrate holder. The focus ring can further comprise a clamping feature for mechanically clamping the focus ring to the substrate holder. Furthermore, a gas can be supplied to the contact space residing between the one or more contact features on the focus ring and the one or more receiving features on the substrate holder.