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1.发明申请AN ADDITIVE MANUFACTURING SYSTEM WITH ULTRASONIC INSPECTION AND METHOD OF OPERATION 审中-公开具有超声检查和操作方法的附加制造系统
公开(公告)号：WO2015109096A1
公开(公告)日：2015-07-23
申请号：PCT/US2015/011610
申请日：2015-01-15
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： LAVRENTYEV, Anton I. , STAROSELSKY, Alexander , MIRONETS, Sergey
CPC classification number: B33Y40/00 , B22F3/1055 , B22F2003/1057 , B22F2999/00 , B23K15/0026 , B23K15/0086 , B23K26/083 , B23K26/342 , B23K26/702 , B29C64/386 , B33Y10/00 , B33Y30/00 , B33Y50/02 , G01N29/262 , G01N2291/0231 , G01N2291/106 , Y02P10/295 , B22F2202/01
Abstract: An additive manufacturing system includes an ultrasonic inspection system integrated in such a way as to minimize time needed for an inspection process. The inspection system may have an ultrasonic phased array integrated into a build table for detecting defects in each successive slice of a workpiece and such that each slice may be re-melted if and when defects are detected.
Abstract translation: 添加剂制造系统包括以最小化检查过程所需时间的方式集成的超声波检查系统。 检查系统可以具有集成到构建表中的超声相控阵，用于检测工件的每个连续切片中的缺陷，并且如果和当检测到缺陷时，每个切片可以被再熔化。
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公开(公告)号：WO2014021982A3
公开(公告)日：2014-02-06
申请号：PCT/US2013/043831
申请日：2013-06-03
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： MARTIN, Thomas, J. , STAROSELSKY, Alexander , ZELESKY, Mark, F. , SLAVENS, Thomas, N.
Abstract: A turbomachinery component includes a surface exposed to hot working fluid flow. The surface has an undulating contour formed from a series of alternating protuberances and troughs. A set of three cooling outlets is associated with each trough.
Abstract translation: 涡轮机械部件包括暴露于热工作流体流动的表面。 该表面具有由一系列交替的突起和槽形成的起伏轮廓。 一组三个冷却出口与每个槽相关联。
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公开(公告)号：WO2014011242A2
公开(公告)日：2014-01-16
申请号：PCT/US2013/032918
申请日：2013-03-19
Applicant: UNITED TECHNOLOGIES CORPORATION
CPC classification number: F01D5/147 , F01D5/28 , F01D5/282 , F01D9/02 , F05D2240/121 , F05D2240/122 , F05D2300/6033
Abstract: A hybrid airfoil for a gas turbine engine according to an exemplary embodiment of this disclosure can include a leading edge portion, a trailing edge portion, and an intermediate portion between the leading edge portion and the trailing edge portion. The leading edge portion can be made of a first material, the trailing edge portion can be made of a second material, and the intermediate portion can be made of a third material. At least two of the first material, the second material and the third material are different materials.
Abstract translation: 根据本公开的示例性实施例的用于燃气涡轮发动机的混合翼型可以包括前缘部分，后缘部分以及在前缘部分和后缘部分之间的中间部分 。 前缘部分可以由第一材料制成，后缘部分可以由第二材料制成，并且中间部分可以由第三材料制成。 第一种材料，第二种材料和第三种材料中的至少两种是不同的材料。
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公开(公告)号：WO2015053946A1
公开(公告)日：2015-04-16
申请号：PCT/US2014/057358
申请日：2014-09-25
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： GREGG, Shawn J. , STAROSELSKY, Alexander , SRINIVASAN, Gajawalli V.
CPC classification number: B23K26/342 , B22F3/1055 , B22F3/11 , B22F5/04 , B22F2207/13 , B22F2207/17 , B23K26/0006 , B23K26/12 , B23K26/144 , B23K2203/02 , B23K2203/08 , B23K2203/14 , B33Y10/00 , B33Y80/00 , F01D5/18 , F01D5/28 , Y02P10/295
Abstract: A method of forming a metal component having different regions containing different grain sizes and porosities is by additive manufacturing. The method includes spreading a layer of starting powder on a temperature controlled moveable platform in a heated chamber with atmosphere and temperature control. Selected areas of the powder are melted and solidified with a computer controlled focused energy beam. The cooled platform is then indexed down and the process repeated. The grain size of the melted and solidified region can be controlled by the cooling rate during solidification which, in turn is controlled by the temperature of the chamber and the temperature of the cooled moveable platform.
Abstract translation: 通过添加制造，形成具有不同粒径和孔隙率不同区域的金属成分的方法。 该方法包括在加热室中的温度控制的可移动平台上涂覆起始粉末层，其中大气和温度控制。 粉末的选定区域用计算机控制的聚焦能量束熔化和固化。 然后冷却的平台被索引并重复该过程。 熔化和固化区域的晶粒尺寸可以通过凝固过程中的冷却速度进行控制，而冷却速度又由室内的温度和冷却的可移动平台的温度控制。
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公开(公告)号：WO2015002976A1
公开(公告)日：2015-01-08
申请号：PCT/US2014/045095
申请日：2014-07-01
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： SLAVENS, Thomas N. , MIRONETS, Sergey , STAROSELSKY, Alexander , SNYDER, Brooks E. , MARTIN, Thomas J.
CPC classification number: F01D5/187 , B23P15/04 , F01D5/147 , F01D5/28 , F01D5/284 , F01D9/041 , F01D25/12 , F04D29/321 , F04D29/325 , F04D29/542 , F04D29/5846 , F05D2220/32 , F05D2260/201 , F05D2260/202 , F05D2300/175 , F05D2300/2261 , F05D2300/2283
Abstract: A component for use in a gas turbine engine includes a first section, a second section, and a functionally graded section. The first section is made of a metal material. The second section is made of a ceramic material and/or a ceramic matrix composite material. The functionally graded section is disposed between the first section and the second section.
Abstract translation: 用于燃气涡轮发动机的部件包括第一部分，第二部分和功能上分级的部分。 第一部分由金属材料制成。 第二部分由陶瓷材料和/或陶瓷基复合材料制成。 功能梯度部分设置在第一部分和第二部分之间。
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Patent Agency Ranking
公开(公告)号：WO2014021981A3
公开(公告)日：2014-02-06
申请号：PCT/US2013/043830
申请日：2013-06-03
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： MARTIN, Thomas, J. , STAROSELSKY, Alexander , SLAVENS, Thomas, N. , ZELESKY, Mark, F. , WAGNER, Joel, H.
Abstract: An airfoil includes a suction surface, a pressure surface, a first showerhead cooling hole and a second showerhead cooling hole. The suction surface and the pressure surface both extend axially between a leading edge and a trailing edge, as well as radially from a root section to a tip section. The first showerhead cooling hole and the second showerhead cooling hole both extend into pressure surface near the leading edge. The first showerhead cooling hole and the second showerhead cooling hole are angled in opposing directions.
Abstract translation: 翼型件包括吸力表面，压力表面，第一喷淋头冷却孔和第二喷淋头冷却孔。 吸力表面和压力表面均在前缘和后缘之间以及从根部径向地延伸到尖端部分。 第一喷头冷却孔和第二喷头冷却孔均延伸到靠近前缘的压力表面中。 第一个喷头冷却孔和第二个喷头冷却孔的方向相反。
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公开(公告)号：WO2015112422A1
公开(公告)日：2015-07-30
申请号：PCT/US2015/011622
申请日：2015-01-15
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： STAROSELSKY, Alexander , SLAVENS, Thomas N. , MIRONETS, Sergey , MARTIN, Thomas J. , SNYDER, Brooks E.
CPC classification number: B29C67/0077 , B22F3/1055 , B22F5/04 , B22F2003/1056 , B22F2202/01 , B23K26/342 , B23K26/702 , B29C64/153 , B33Y10/00 , B33Y30/00 , F05D2230/31 , Y02P10/295
Abstract: An additive manufacturing system and method of operation includes a build table for supporting a powder bed that is packed through the use of a vibration inducing device proximate to the build table. Through this packing, voids of the bed produced by larger particles of a mixed powder are filled with smaller particles. After or during such packing of particles, the powder bed is leveled utilizing a leveling arm, then selected regions of the bed are melted utilizing an energy gun.
Abstract translation: 添加剂制造系统和操作方法包括用于支撑通过使用靠近构建台的振动诱导装置包装的粉末床的构建工作台。 通过这种包装，由较大颗粒的混合粉末产生的床的空隙填充较小的颗粒。 在颗粒的这种填充之后或期间，使用调平臂使粉末床平整，然后使用能量枪熔化床的选定区域。
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8.发明申请A WORKPIECE MANUFACTURED FROM AN ADDITIVE MANUFACTURING SYSTEM HAVING A PARTICLE SEPARATOR AND METHOD OF OPERATION 审中-公开从具有颗粒分离器的添加剂制造系统和操作方法制造的工作
公开(公告)号：WO2015109214A1
公开(公告)日：2015-07-23
申请号：PCT/US2015/011797
申请日：2015-01-16
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： STAROSELSKY, Alexander , MIRONETS, Sergey , SLAVENS, Thomas N. , MARTIN, Thomas J. , SNYDER, Brooks E.
CPC classification number: F01D5/282 , B22F3/1055 , B22F5/04 , B23K15/0086 , B23K26/342 , B23K2201/001 , B29C64/153 , B29C64/20 , B33Y10/00 , B33Y80/00 , F01D5/147 , F01D5/18 , F01D5/187 , F05D2220/30 , F05D2230/30 , F05D2230/31 , F05D2260/221 , F05D2300/10 , F05D2300/5024 , Y02P10/295
Abstract: A workpiece manufactured from an additive manufacturing system (AMS) having a particle separator and a method of operating includes modeling the workpiece into layers and modeling the layers into a plurality of regions. The AMS then deposits one of a plurality of particle types into a respective one of the plurality of regions. In this way, the surface finishes of the component may be controlled and material densities from one region to the next and from one layer to the next are also controlled.
Abstract translation: 由具有颗粒分离器和操作方法的添加剂制造系统（AMS）制造的工件包括将工件建模成层并将层建模成多个区域。 然后，AMS将多个粒子类型之一沉积到多个区域中的相应一个区域中。 以这种方式，可以控制部件的表面光洁度，并且还控制从一个区域到下一个区域以及从一个层到下一个区域的材料密度。
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9.发明申请AN ADDITIVE MANUFACTURING SYSTEM UTILIZING AN EPITAXY PROCESS AND METHOD OF OPERATION 审中-公开使用外延工艺和操作方法的附加制造系统
公开(公告)号：WO2015109102A1
公开(公告)日：2015-07-23
申请号：PCT/US2015/011617
申请日：2015-01-15
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： SLAVENS, Thomas N. , MARTIN, Thomas J. , STAROSELSKY, Alexander , MIRONETS, Sergey , SNYDER, Brooks E. , ZELESKY, Mark F.
CPC classification number: F01D5/147 , B22F3/1055 , B22F5/04 , B22F2003/1056 , B22F2003/1057 , B22F2203/11 , B22F2207/15 , B22F2302/45 , B22F2998/10 , B23K15/0026 , B23K15/0086 , B23K15/0093 , B23K15/02 , B23K26/0006 , B23K26/342 , B23K26/703 , B23K2201/001 , B23K2203/08 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , C30B11/005 , C30B11/006 , C30B11/14 , C30B13/06 , C30B13/24 , C30B29/52 , C30B29/607 , F01D5/3007 , F05D2230/30 , Y02P10/295
Abstract: An additive manufacturing system utilizing an epitaxy process, and method of manufacture, utilizes a heating source and a cooling source to control thermal gradients and a solidification rate of each slice of a workpiece manufactured from a seed having a directional grain microstructure. An energy gun is utilized to melt selected regions of each successive layer of a plurality layers of a powder in a powder bed to successively form each solidified slice of the workpiece.
Abstract translation: 利用外延工艺的添加剂制造系统和制造方法利用加热源和冷却源来控制由具有定向晶粒微结构的种子制造的工件的每个切片的热梯度和固化速率。 使用能量枪来熔化粉末床中多层粉末的每个连续层的选定区域，以连续地形成工件的每个固化片。
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10.发明申请PARTICLE SEPARATOR FOR AN ADDITIVE MANUFACTURING SYSTEM AND METHOD OF OPERATION 审中-公开用于添加剂制造系统的颗粒分离器和操作方法
公开(公告)号：WO2015109091A1
公开(公告)日：2015-07-23
申请号：PCT/US2015/011597
申请日：2015-01-15
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： MARTIN, Thomas J. , STAROSELSKY, Alexander , MIRONETS, Sergey , SLAVENS, Thomas N. , SNYDER, Brooks E.
IPC: B03B4/00
CPC classification number: B07B7/08 , B07B4/025 , B07B7/01 , B07B13/04 , B07B13/07 , B07B13/10 , B07B13/16 , B07B13/18 , B22F3/1055 , B22F2003/1056 , B22F2003/1059 , B23K15/0086 , B23K26/342 , B29C64/153 , B29C64/20 , B29C64/35 , B29K2105/251 , B33Y10/00 , B33Y30/00 , B33Y40/00 , Y02P10/295
Abstract: A aerodynamic particle separator for an Additive Manufacturing System (AMS) has an air supply device to entrain a mixed powder in an airstream flowing through a housing. Each particle in the mixed powder is imparted with a momentum dependent upon the particle weight and size. Utilizing this momentum characteristic, the heavier particles are capable of crossing streamlines of the airstream at a bend portion of the housing and the lighter particles generally stay within the streamlines. Utilizing this dynamic characteristic, the particles of specific weight ranges are collected through respective offtake holes in the housing and controllably fed to a spreader of the AMS.
Abstract translation: 用于添加剂制造系统（AMS）的空气动力学粒子分离器具有空气供应装置，以将混合粉末夹带在流过壳体的气流中。 赋予混合粉末中的每个颗粒具有取决于颗粒重量和尺寸的动量。 利用这种动量特征，较重的颗粒能够在壳体的弯曲部分处穿过气流的流线，并且较轻的颗粒通常保持在流线内。 利用该动态特性，通过壳体中的相应的出口孔收集特定重量范围的颗粒，并且可控地馈送到AMS的撒布机。
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