Abstract:
A low ink sensing system is combined with an ink cartridge detection system to enable a more efficient ink jet printer. An ink container which supplies ink to an associated printhead is modified by the incorporation of two light directing elements, in the preferred embodiment, a faceted prism and a roof mirror, into a transparent wall of the container housing. The cartridge, comprising the ink container and associated printhead, is mounted on a scan carriage. Periodically, the carriage is conveyed to a sensing station comprising a pair of light sources and a commonly used photosensor. A first light source is energized and a beam of light is directed to a location where the roof mirror, would be positioned if the cartridge is present. If the cartridge is absent, lack of a reflected return signal is sensed, indicating a cartridge has not been inserted. Print operation is halted until a cartridge is inserted. If a cartridge is properly inserted, the roof mirror returns most of the incident light to the photosensor which generates a signal indicating the presence of the cartridge. A second light source is then energized and directed towards the faceted prism, which is either immersed in ink or exposed to air within the interior of the container. If the latter, light is internally reflected by the prism facets back to the photosensor. If a print operation has been in progress, and the ink level has fallen, the common photosensor detects either a strong or weak redirected light component and initiates a status check and generates appropriate displays of low ink level or out of ink warnings.
Abstract:
An ink tank and ink tank support structure which contains structural elements which are designed to permit proper installation of the ink in the ink tank support structure while minimizing the chances of improper installation of the ink tank in the ink tank structure. A primary ink tank seal is provided in the ink tank, and a relatively low compressive force seal is provided between the ink tank support structure and the ink tank to reduce leakage of fluid from tank and limit evaporation of fluid from the tank despite repeated insertions and removals of the ink tank from the ink tank support structure. A variable capacity ink tank and an ink tank with staggered height walls are disclosed, as well as a code reader for determining characteristics of ink tanks.
Abstract:
A maintenance station for an ink jet printer (10) in which a printhead (12) with nozzles (22) in a nozzle face (23) and an ink supply cartridge (14) is mounted on a translatable carriage (16) for concurrent movement therewith. When the printer is in a non-printing mode, the carriage is translated to the maintenance station (28) located outside and to one side of a printing zone (24), where various maintenance functions are provided depending upon the location of the carriage mounted printhead within the maintenance station. The printhead nozzle face is cleaned by at least one wiper blade (30) as the printhead enters and leaves the maintenance station. Adjacent the wiper blade is a location (32) for collecting nozzle-clearing ink droplets, followed by a capping location where a carriage-actuatable cap (46) moves into sealing engagement with the printhead nozzle face and surrounds the nozzle to provide a controllable environment therefor. A vacuum pump (58) is connected to the cap by flexible hose (62,63) with an ink separator (64) therebetween. Priming is conducted when continued movement of the carriage-mounted printhead actuates a pinch valve (66) to isolate the separator from the cap and enable a predetermined vacuum to be produced therein by energizing the vacuum pump. Once the carriage-mounted printhead returns to the capping location, the pinch valve is opened subjecting the printhead to the separator vacuum and ink is drawn from the printhead nozzle to the separator. Movement of the carriage-mounted printhead past the wiper blade uncaps the nozzle face to stop the prime, enable ink to be removed from the cap to the separator and cleans the nozzle. The vacuum pump is de-energized and the printhead is returned to the capping location to await the printing mode of the printer.
Abstract:
A maintenance station for an ink jet printer (10) in which a printhead (12) with nozzles (22) in a nozzle face (23) and an ink supply cartridge (14) is mounted on a translatable carriage (16) for concurrent movement therewith. When the printer is in a non-printing mode, the carriage is translated to the maintenance station (28) located outside and to one side of a printing zone (24), where various maintenance functions are provided depending upon the location of the carriage mounted printhead within the maintenance station. The printhead nozzle face is cleaned by at least one wiper blade (30) as the printhead enters and leaves the maintenance station. Adjacent the wiper blade is a location (32) for collecting nozzle-clearing ink droplets, followed by a capping location where a carriage-actuatable cap (46) moves into sealing engagement with the printhead nozzle face and surrounds the nozzle to provide a controllable environment therefor. A vacuum pump (58) is connected to the cap by flexible hose (62,63) with an ink separator (64) therebetween. Priming is conducted when continued movement of the carriage-mounted printhead actuates a pinch valve (66) to isolate the separator from the cap and enable a predetermined vacuum to be produced therein by energizing the vacuum pump. Once the carriage-mounted printhead returns to the capping location, the pinch valve is opened subjecting the printhead to the separator vacuum and ink is drawn from the printhead nozzle to the separator. Movement of the carriage-mounted printhead past the wiper blade uncaps the nozzle face to stop the prime, enable ink to be removed from the cap to the separator and cleans the nozzle. The vacuum pump is de-energized and the printhead is returned to the capping location to await the printing mode of the printer.
Abstract:
A low ink sensing system (30) is combined with an ink cartridge detection system to enable a more efficient ink jet printer. An ink container (16) which supplies ink to an associated printhead (18) is modified by the incorporation of two light directing elements (21,22), in the preferred embodiment, a faceted prism (22A,22B) and a roof mirror (21A,21B), into a transparent wall of the container housing. The cartridge (10), comprising the ink container (16) and associated printhead (18), is mounted on a scan carriage. Periodically, the carriage (12) is conveyed to a sensing station (30) comprising a pair of light sources (34,36) and a commonly used photosensor (38). A first light source (34) is energized and a beam of light is directed to a location where the roof mirror (21), would be positioned if the cartridge (10) is present. If the cartridge (10) is absent, lack of a reflected return signal is sensed, indicating a cartridge (10) has not been inserted. Print operation is halted until a cartridge (10) is inserted. If a cartridge (10) is properly inserted, the roof mirror (21) returns most of the incident light to the photosensor (38) which generates a signal indicating the presence of the cartridge (10). A second light source (22) is then energized and directed towards the faceted prism (22A,22B), which is either immersed in ink or exposed to air within the interior of the container (16). If the latter, light is internally reflected by the prism facets (22A,22B) back to the photosensor (38). If a print operation has been in progress, and the ink level has fallen, the common photosensor (38) detects either a strong or weak redirected light component and initiates a status check and generates appropriate displays of low ink level or out of ink warnings.
Abstract:
A maintenance station for an ink jet printer (10) in which a printhead (12) with nozzles (22) in a nozzle face (23) and an ink supply cartridge (14) is mounted on a translatable carriage (16) for concurrent movement therewith. When the printer is in a non-printing mode, the carriage is translated to the maintenance station (28) located outside and to one side of a printing zone (24), where various maintenance functions are provided depending upon the location of the carriage mounted printhead within the maintenance station. The printhead nozzle face is cleaned by at least one wiper blade (30) as the printhead enters and leaves the maintenance station. Adjacent the wiper blade is a location (32) for collecting nozzle-clearing ink droplets, followed by a capping location where a carriage-actuatable cap (46) moves into sealing engagement with the printhead nozzle face and surrounds the nozzle to provide a controllable environment therefor. A vacuum pump (58) is connected to the cap by flexible hose (62,63) with an ink separator (64) therebetween. Priming is conducted when continued movement of the carriage-mounted printhead actuates a pinch valve (66) to isolate the separator from the cap and enable a predetermined vacuum to be produced therein by energizing the vacuum pump. Once the carriage-mounted printhead returns to the capping location, the pinch valve is opened subjecting the printhead to the separator vacuum and ink is drawn from the printhead nozzle to the separator. Movement of the carriage-mounted printhead past the wiper blade uncaps the nozzle face to stop the prime, enable ink to be removed from the cap to the separator and cleans the nozzle. The vacuum pump is de-energized and the printhead is returned to the capping location to await the printing mode of the printer.
Abstract:
A low ink sensing system (30) is combined with an ink cartridge detection system to enable a more efficient ink jet printer. An ink container (16) which supplies ink to an associated printhead (18) is modified by the incorporation of two light directing elements (21,22), in the preferred embodiment, a faceted prism (22A,22B) and a roof mirror (21A,21B), into a transparent wall of the container housing. The cartridge (10), comprising the ink container (16) and associated printhead (18), is mounted on a scan carriage. Periodically, the carriage (12) is conveyed to a sensing station (30) comprising a pair of light sources (34,36) and a commonly used photosensor (38). A first light source (34) is energized and a beam of light is directed to a location where the roof mirror (21), would be positioned if the cartridge (10) is present. If the cartridge (10) is absent, lack of a reflected return signal is sensed, indicating a cartridge (10) has not been inserted. Print operation is halted until a cartridge (10) is inserted. If a cartridge (10) is properly inserted, the roof mirror (21) returns most of the incident light to the photosensor (38) which generates a signal indicating the presence of the cartridge (10). A second light source (22) is then energized and directed towards the faceted prism (22A,22B), which is either immersed in ink or exposed to air within the interior of the container (16). If the latter, light is internally reflected by the prism facets (22A,22B) back to the photosensor (38). If a print operation has been in progress, and the ink level has fallen, the common photosensor (38) detects either a strong or weak redirected light component and initiates a status check and generates appropriate displays of low ink level or out of ink warnings.
Abstract:
A low ink sensing system (30) is combined with an ink cartridge detection system to enable a more efficient ink jet printer. An ink container (16) which supplies ink to an associated printhead (18) is modified by the incorporation of two light directing elements (21,22), in the preferred embodiment, a faceted prism (22A,22B) and a roof mirror (21A,21B), into a transparent wall of the container housing. The cartridge (10), comprising the ink container (16) and associated printhead (18), is mounted on a scan carriage. Periodically, the carriage (12) is conveyed to a sensing station (30) comprising a pair of light sources (34,36) and a commonly used photosensor (38). A first light source (34) is energized and a beam of light is directed to a location where the roof mirror (21), would be positioned if the cartridge (10) is present. If the cartridge (10) is absent, lack of a reflected return signal is sensed, indicating a cartridge (10) has not been inserted. Print operation is halted until a cartridge (10) is inserted. If a cartridge (10) is properly inserted, the roof mirror (21) returns most of the incident light to the photosensor (38) which generates a signal indicating the presence of the cartridge (10). A second light source (22) is then energized and directed towards the faceted prism (22A,22B), which is either immersed in ink or exposed to air within the interior of the container (16). If the latter, light is internally reflected by the prism facets (22A,22B) back to the photosensor (38). If a print operation has been in progress, and the ink level has fallen, the common photosensor (38) detects either a strong or weak redirected light component and initiates a status check and generates appropriate displays of low ink level or out of ink warnings.
Abstract:
A low ink sensing system (30) is combined with an ink cartridge detection system to enable a more efficient ink jet printer. An ink container (16) which supplies ink to an associated printhead (18) is modified by the incorporation of two light directing elements (21,22), in the preferred embodiment, a faceted prism (22A,22B) and a roof mirror (21A,21B), into a transparent wall of the container housing. The cartridge (10), comprising the ink container (16) and associated printhead (18), is mounted on a scan carriage. Periodically, the carriage (12) is conveyed to a sensing station (30) comprising a pair of light sources (34,36) and a commonly used photosensor (38). A first light source (34) is energized and a beam of light is directed to a location where the roof mirror (21), would be positioned if the cartridge (10) is present. If the cartridge (10) is absent, lack of a reflected return signal is sensed, indicating a cartridge (10) has not been inserted. Print operation is halted until a cartridge (10) is inserted. If a cartridge (10) is properly inserted, the roof mirror (21) returns most of the incident light to the photosensor (38) which generates a signal indicating the presence of the cartridge (10). A second light source (22) is then energized and directed towards the faceted prism (22A,22B), which is either immersed in ink or exposed to air within the interior of the container (16). If the latter, light is internally reflected by the prism facets (22A,22B) back to the photosensor (38). If a print operation has been in progress, and the ink level has fallen, the common photosensor (38) detects either a strong or weak redirected light component and initiates a status check and generates appropriate displays of low ink level or out of ink warnings.