Abstract:
Stationary x-ray target assemblies manufactured using a metal deposition process to form one or more metal layers of the target. In particular, the metal deposition process is used to form an x-ray target metal layer and/or a stress buffer zone on an x-ray target substrate. The stress buffer zone improves material properties of the metals and/or the bonding between the x-ray target metal layer and the substrate. Improved bonding between the x-ray target metal layer and the substrate also improves the heat dissipation properties of the stationary x-ray target assembly.
Abstract:
In some embodiments, an X-ray target is produced by the method of: stacking a primary substrate layer and a focal track layer, the primary substrate layer being formed of primary substrate material, the focal track layer being formed of emitting material; and bonding the emitting material to the primary substrate material by heating a primary compacted interface to an elevated temperature while maintaining the elevated pressure for a time period to form a primary bonded interface of the emitting material and the primary substrate material. In some embodiments, an X-ray target includes a focal track layer of emitting material, a primary substrate layer bonded to the focal track in a primary bonded interface, and a secondary substrate layer bonded to the primary substrate material in a secondary bonded interface by one of diffusion bonding, diffusion brazing and brazing.
Abstract:
According to one aspect of the invention a robust anode structure and methods of making and using said structure to produce ionizing radiation are disclosed. An ionizing radiation producing layer is bonded to the target side of a highly conductive diamond substrate, by a metal carbide layer. The metal carbide layers improves the strength and durability of the bond, thus improving heat removal from the anode surface and reducing the risk of delaminating the ionizing radiation producing layer, thus reducing degradation and extending the anode's life. A smoothing dopant is alloyed into the radiation producing layer to facilitate keeping the layer surface smooth, thus improving the quality of the x-ray beam emitted from the anode. In an embodiment, the heat sink comprises a metal carbide skeleton cemented diamond material. In another embodiment, the heat sink is bonded to the diamond substrate structure in a high temperature reactive brazing process.
Abstract:
A joining method designed to minimize the temperature needed to obtain a high strength braze joint between a molybdenum alloy substrate and a graphite disk used in a rotating anode X-ray tube target used for computed tomography applications. The method consists of two separate brazing operations. The first brazing operation joins a thin molybdenum sheet to the graphite disk using a pure metal braze to form a plated graphite subassembly. The second brazing operation joins the plated graphite subassembly to the molybdenum alloy substrate using a highly specialized braze alloy having a melt temperature below the recrystallization temperature of said molybdenum alloy substrate and a remelt temperature after brazing above the recrystallization temperature of said molybdenum alloy substrate. This two step brazing reduces the probability of fracture in the graphite by maintaining the elevated temperature yield strength normally developed in forged molybdenum alloy substrates by avoiding the deleterious yield strength reduction associated with recrystallization of the molybdenum alloy substrate.
Abstract:
An improved high performance x-ray tube having a rotating graphite anode therein and method of preparation thereof. The surface of a graphite anode body is oxidized in air for removing the surface damage caused during the machining of the anode body. The anode body is provided with a diffusion barrier layer of rhenium contiguously disposed on the substantially damage free surface of the anode body. An anode target layer is then deposited on top of the barrier layer.
Abstract:
An X-ray target having a graphite body and an X-ray generating metal coating layer, in that a metal interlayer which is non-reactive with graphite and which has a coefficient of thermal expansion substantially equal to those of the graphite and the X-ray generating metal coating layer is formed at the boundary between the graphite body and the X-ray generating metal coating layer, and that the interlayer is caused to percolate into the graphite body. Desirably, the interlayer includes a part percolating into the graphite body over a depth of at least 10 .mu.m. The X-ray target can be manufactured in such a way that the surface of the graphite body is coated with the metal interlayer by subjecting the surface to chemical vapor deposition under a normal pressure or under a pressure near the normal pressure, and that the metal interlayer is thereafter coated with an X-ray generating metal by an expedient such as chemical vapor deposition, sputtering or thermal spraying. Owing to the percolation of the metal interlayer into the graphite body, the contact area of the two increases conspicuously, and heat having developed in the X-ray generating metal coating layer is quickly transmitted to the graphite body.
Abstract:
Fine-grained and/or equiaxed tungsten and/or rhenium coatings, substantially free from columnar structure, are deposited on substrates (especially graphite) by chemical vapor deposition by directing the flow of reactant gases to the substrate with high velocity and in close proximity thereto, most often at a velocity gradient of at least about 1050 and preferably at least about 2000 cm./cm.-sec. The deposition process is preferably conducted while moving the substrate so as to coat large areas thereof. By this method, tungsten and/or rhenium-coated articles useful as X-ray targets having excellent properties under conditions of rapid temperature cycling may be produced.
Abstract:
The present invention concerns a support of carbonaceous material for a rotary target of X-ray tubes. The support is formed of two parts which are fixed with respect to each other, one part being of a carbon/carbon composite which provides mechanical strength and the other part being of polycrystalline graphite for receiving a refractory metal, by virtue of its coefficient of expansion. A thermal contact is provided between the two parts. The invention is especially applicable to targets of X-ray tubes which rotate at a high speed, 20,000 RPM and above.
Abstract:
A method for the diffusion bonding of a graphite member to a metallic surface as part of a composite rotary anode for an X-ray tube is set forth. In the completed structure a carbide-free compound laminate separating and metallurgically bonded to the graphite member and to the metallic surface consists of, in sequence, a layer of interdiffused metals comprising a first metal selected from the group consisting of molybdenum and tungsten and a second metal selected from the group consisting of tantalum, columbium and alloys thereof, a layer consisting essentially of the second metal, a zone of interdiffused metals comprising platinum and the second metal and then a continuous layer comprising platinum or platinum alloy.
Abstract:
A tungsten focal track is placed on a graphite substrate in such a manner as to reduce off focal spot radiation while maintaining a fixed focal spot size. The radial width of the focal tract is made smaller than that of the electron beam from the cathode such that the electron beam overlap will allow for misalignments between the electron beam and the focal track without affecting the focal spot size or location.