Abstract:
A method and apparatus for coating the inside of tubular members, more specifically can bodies, which are open at opposite ends. The apparatus includes a supply tube and a return tube which are spaced apart to have received therebetween the tubular member to be coated. In each of the supply tube and the return tube there is positioned a corona electrode, the corona electrodes being in alignment wherein powder supplied to the interior of the tubular member is both initially charged as it passes through the supply tube and is further charged within the tubular member by an electrical field which exists between the two corona electrodes and the tubular member. Powder is supplied to the supply tube through a small diameter passage as compared to the diameter of the supply tube and there is provided a diverter which effects radially outward flow of incoming powder so that the powder is concentrated substantially adjacent the inner surface of the supply tube so that the powder delivered to the tubular member flows substantially entirely along the inner surface of the tubular member. The method and apparatus permits the provision of a thin coating on the tubular member which is uniform in thickness even at opposite ends thereof.
Abstract:
An apparatus for use with a device for producing a suitable electric field to effect the electrodynamic spraying of solutions, dispersions, or mixtures of solids. The apparatus includes at least one spray station for spraying into a given spray zone. Each spray station includes two spaced apart tanks for holding the medium to be sprayed and which are disposed on both sides of the spray zone. An endless band is supported by pulleys disposed at each tank for circulating the band and constantly running a run thereof through the tanks. Squeegees are disposed at each tank to remove excess medium from the band and inlet and outlet connections in each tank effect a desired level of the medium therein.
Abstract:
An electrostatic fluidized bed coating unit is disclosed. The coating unit comprises a plenum chamber with means for ingress of a gas under a greater than atmospheric pressure, a porous plate located on top of the plenum chamber and extending to the limits of the containing walls of the plenum chamber, containing walls for powder immediately above the porous plate and forming essentially a continuation of the plenum chamber walls, a coating chamber secured to such powder containing walls, and an exhaust system for effecting a uniform fluidizing gas removal from an area essentially directly above the porous plate.
Abstract:
Electrostatic printing or coating apparatus including a main drum for transporting developer mix to an application or printing zone and having permanent magnet segments mounted within the drum for attracting developer mix to its exterior surface. An electric field is produced in the printing zone to provide movement of developer particles toward the article to be printed or coated and a field producing electrode is mounted within the drum adjacent the printing zone. A container conveyor extends past the printing zone to provide positioning of container portions to be coated, and a further drum having interior permanent magnet segment is positioned to remove developer mix from the main drum. The further drum may be rotated in the rotational direction opposite that of the main drum to reduce developer turbulence. Removal of the developer mix from the apparatus may be effected by a member pivotally mounted to open an aperture and having an edge engageable with a movable developer mix carrying member to provide diversion of the mix through the aperture.
Abstract:
In a pair of surface-shaped silent discharge electrodes opposed to each other and separated by a predetermined space therebetween, phases of alternating voltages are applied to said respective silent discharge electrodes shifted in phase with respect to each other so that a silent discharge may arise alternately on either one of the electrode surfaces. A second alternating voltage is applied between the silent discharge electrodes and is alternatingly varied at a fundamented frequency twice as high as the frequency of the first alternating voltages applied to said surface-shaped silent discharge electrodes and is not inverted in polarity during the period when the silent discharge exists on either one of the electrode surfaces. Powder particles are passed through the space which separates the pair of surface-shaped silent discharge electrodes and charged in either positive or negative polarity continuously at a high efficiency.
Abstract:
An installation for coating substantially U-shaped or V-shaped articles, such as hairpins, curlers and similar items includes treatment stations comprising a coating station at which a powderous plastic material is applied onto those portions of the objects which are to be coated, a heating station at which the said portions of the objects are heated to a temperature at which said powderous plastic material melts, and conveying means for conveying said objects to said stations. The installation according to the instant invention comprises at its inlet end inlet means for introducing in bulk the objects to be coated into said installation, pick-up means for separately picking up said objects one by one, and orienting and feeding means for feeding said objects to said coating stations, at least a part of said orienting and feeding means being adapted to mask the remaining portions of said objects, which are not to be coated.
Abstract:
A workpiece, such as the body of a vehicle is advanced in suspended condition in one of two transversely spaced paths until it is opposite a treating station which is located between and spaced from both of the paths. There are several such treating stations provided, spaced along the paths, and they are each capable of affording a different treating action. The workpiece is placed opposite the desired work treating station and is then shifted transversely of the paths to the treating station where it undergoes treatment, to be subsequently shifted to the other of the paths and along the same.BACKGROUND OF THE INVENTIONThe present invention relates generally to the treating of workpieces, and more particularly to a method of and an apparatus for treating of workpieces. Still more particularly, the invention relates to a method of treating a vehicle body or the like by providing it with a surface coating, and to an apparatus for carrying out the method.The invention will be described herein with respect to the treating of vehicle bodies, but it should be understood that it can also be used for treating of other workpieces.In the treating of vehicle bodies, and in particular in the applying of coatings to them, the industry desires to use electrostatic application of powder material as a surface coating for the bodies. Such electrostatic application of powder to an object, such as a vehicle body, is already known in the art. Two basic processes are known, according to one the vehicle body is pre-treated, by cleaning it, washing it and phosphatizing it, whereupon the exterior surfaces of the vehicle body are sprayed with a neutral base coat. Subsequently, the vehicle body is internally painted electrophoretically and thereupon a cover lacquer is applied by spraying a liquid laquer of desired color onto the body. The application of the cover layer can take place in one and the same spray booth, even though two or more colors may be used for one and the same vehicle body. Of course, losses of paint from dripping or the like must be accepted, because paint lost in this manner is almost impossible to recover.The other method known from the art does not use the application of a base coat of powder as in the preceding one, but instead pre-treats the workpiece as before and then immediately applies a base laquer to the inner and outer surfaces of the workpiece, usually electrophoretically. Thereupon, a finish coat is applied over the base coat by spraying color powder onto the base coat. This method has the advantage that it is substantially more economical than the first-mentioned one.Unfortunately, the second method also has certain disadvantages. In the first-mentioned method in which liquid paints are utilized, the vehicle bodies can be readily and without interruption moved through the spray booths in sequence, even though the color of paint may have to be changed from one vehicle to another, or even two or more colors may have to be applied to one and the same vehicle body. If color changes are required when powder is used to apply a coating onto the vehicle body, however, this presents difficulties because in effect it is not possible to use one and the same cabin for spraying powder of different colors. It has been observed that in this case the different-color powders become readily admixed, especially because of the powder particles which continuously float in the air of the cabin. This means that for each color a separate spray booth or cabin must be provided.This, in turn, would according to the prior-art approaches necessitate that the separate spray booths be located one behind the other, a requirement that necessitates extremely large installations. Moreover, even in this case it is virtually impossible to prevent the transfer of powder of one color from one booth to another booth wherein powder of a different color is used, as a workpiece travels seriatim through them.SUMMARY OF THE INVENTIONIt is an object of the present invention to overcome the disadvantages of the prior art.More particularly, it is an object of the present invention to provide a method of treating a workpiece at a treating station, for instance applying powder or similar material to a vehicle body, in which the undesired transfer of color material from one spray booth to another is reliably avoided.An additional object of the invention is to provide such a method wherein a plurality of individual spray booths can be provided, but which nevertheless requires substantially less space than what is known from the prior art.An additional object of the invention is to provide an apparatus for carrying out the method.In keeping with these objects and with others which will become apparent hereafter, one feature of the invention resides in a method of treating a workpiece at a treating station, particularly of surface-coating a vehicle body or the like, comprising advancing a workpiece in suspended condition in one of two transversely spaced paths until it is opposite a treating station which is located between and spaced from both of the paths. The workpiece is then shifted to the treating station transversely of the two paths, and it is treated at the treating station. Subsequently, the treated workpiece is again shifted transversely of the paths to the other one of them, and may then be removed in this other path.Unlike the prior art, in which each workpiece passes through a sequence of spray booths, and in which only the spraying equipment of that booth is operated which sprays the particular desired color --with the result that the transfer of paint particles from one booth to another is never reliably excluded--, the present invention makes it possible to advance a workpiece through only one spray booth, and eliminates any possibility that the workpiece might have to pass through more than one of these booths. However, even if two, three or more spray booths are provided, they can be located quite close together so that the overall length of such an installation can be drastically decreased, thereby also decreasing the space requirements. This is further facilitated by the fact that the workpieces are advantageously suspended, and in particular that vehicle bodies can be suspended in such a manner as to be suspended in direction of their longitudinal axis, since this makes it possible to provide spray booths the cross section of which can be significantly smaller than was otherwise the case.The present invention is particularly suitable for operations which are carried out stepwise, and it can be completely or partially automated, in which case it can be controlled by program control devices known from the art.In essence, a workpiece travels in a substantially Z-shaped path, namely it travels first in one path, then moves at more or less right angles to this path to the treating station and from there to the other path which extends more or less parallel to the first one, and it then continues its movement in this other path. This makes it possible to carry out the treating in spray booths that can be made absolutely tight against the escape of powder or other matter, and avoids the possibility that material from one spray booth might be able to migrate into another one, even though both spray booths --or several of them-- may simultaneously be operating on different workpieces.Suspending the workpieces, especially suspending vehicle bodies along their longitudinal axis, is advantageous for another reason besides the ones mentioned above, namely because it permits a more uniform and thorough application of material, such as powder, to the surfaces of the vehicle body. This is so because all exterior parts of the vehicle body are particularly well exposed to the spray nozzles when the body is so suspended. This can be further improved by turning the vehicle body about a vertical axis to expose it still more completely to the spray nozzles. The spray nozzles may also be moved vertically with reference to the workpiece, or they may be moved in other directions relative to the workpiece, and of course it is possible --although not as practical-- to so move the workpiece with reference to the spray nozzles.Due to the fact that the vehicle bodies are suspended, a particularly advantageous geometric form of the spray booths may be selected, in such a manner that by appropriately configurating the walls of the spray booth a forced circular or spiral movement of the air and the color material particles --such as powder-- can be obtained. Thus, a more uniform and reliable deposition of the material on the workpiece is assured, particularly if powder is involved in which case the charged powder particles will reliably become deposited on the workpiece as they travel in an essentially spiral path about the same.Still another advantage of the invention is the fact that only a relatively small amount of air must be vented from the spray booths, and that this cuts down substantially on the loss of powder. Instead of operating continuously with fresh air, the present invention can readily use air flow in a closed circuit, the amount of air that must be turned over per unit of time being determined by the amount of powder that is sprayed and the maximum powder concentration in the air that is permissible from a safety point of view. Any excess powder that is carried by the air out of the spray booth can be recovered in appropriate devices which are well known from the art, becoming separated therein from the circulating air.The novel features which are considered as characteristic for the invention are set forth in particular in the appended claims. The invention itself, however, both as to its construction and its method of operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying drawing.
Abstract:
Disclosed herein are a method and apparatus for progressively charging an electrically isolated conductive workpiece from ground potential to high potential while the workpiece is supported by a moving grounded conveyor. A portion of the conveyor is selectively included in circuit with a high voltage source and a voltage divider to charge the isolated conveyed workpieces to high electrostatic potential with respect to ground. The highly charged workpieces are conveyed past a grounded spray device dispersing atomized particles (i.e., liquid or powder) which are at electrical ground potential. In accordance with well known electrostatic coating principles, the particles will be attracted to the high potential workpiece parts and will adhere thereto. As a more specific aspect of the invention, the high potential is applied to the workpieces through a unique "brush and commutator" apparatus which sequentially and gradually increases the charging of the workpiece from ground potential to a predetermined desired level for electrostatic spray deposition in a spray zone and thereafter sequentially gradually decreases the charge on the workpiece to ground potential after exiting the spray zone.
Abstract:
Apparatus for coating the outer surface of bottles with resin film comprising a plurality of bottle holders each being adapted for holding the top and bottom of the bottle and for maintaining the bottle in a horizontal position, means for travelling and rotating the bottles about their axes as they are held by the bottle holders, and means for spraying the powdered material to the bottles as the latter are travelled and rotated.
Abstract:
A method and apparatus for powdercoating surfaces of articles selectively whereby coating is obtained only on the desired surfaces while leaving other surfaces uncoated are provided. The invention is particularly adapted for the coating of container ends with powdered materials by applying the material selectively thereto and permitting recovery of the excessive material which is recovered and recycled to the system.