Abstract:
Systems and methods for treating carbon-containing waste materials include a gasifying system, a drier system for pre-drying the material, and an energy-recovery system for recovering waste heat and/or producer gas from the gasifying system/method for use in pre-drying the material. The energy-recovery system can include a recirculation system for recovering the waste heat and/or a thermal oxidizer or other combustion device for burning the producer gas, along with a heat-transfer-loop for transferring the recovered heat energy to the drier for pre-drying the material. In another aspect of the invention, the gasifying systems and methods use a thermal-screw conveyor with a product chamber and rotary thermal screws, and an oxygen-delivery system configured for delivering oxygen into the product chamber for immediate absorption into the material, with or without the dryer system and/or the energy-recovery system.
Abstract:
A pyrolyzer capable of generating synthesis gas from carbon-based feedstock comprises an oven including an oven shell defining an interior and at least one conveyor configured to move the feedstock through the interior from a feed inlet to a discharge outlet. An outer shell surrounds the oven shell defines a space between the oven shell and the outer shell and a plurality of longitudinally extending dividers are connected to the outer shell and span to the oven shell within the space so as to define multiple temperature control zones therein where each temperature control zone includes one or more heaters.
Abstract:
A process for separating heavy metals from phosphoric starting material comprises the following steps: (i) heating the starting material to a temperature of 600 to 1.200° C. in a first reactor (1) and withdrawing combustion gas; (ii) using the combustion gas of step (i) to preheat an alkaline source; and (iii) transferring the heated starting material of step (i) and the heated alkaline source of step (ii) to a second reactor (20), adding an elemental carbon source, heating to a temperature of 700 to 1.100° C. and withdrawing process gas and a product stream.
Abstract:
In a method for processing used cathode material containing carbon, in particular used cathode troughs from aluminum production, the cathode material is put into a shaft furnace and, in order to gasify carbon, is subjected to a thermal treatment in the shaft furnace at a temperature above the ignition temperature of the carbon and above the evaporation temperature of toxic substances contained in the used cathode material. The reaction gases are conducted co-current with the carbon in a first longitudinal section of the shaft furnace and countercurrent to the carbon in a second longitudinal section of the shaft furnace. The reaction gases are drawn from a region of the shaft furnace having an enlarged cross-section between the longitudinal sections and are preferably subjected to an after-treatment.
Abstract:
A system for incinerating waste using Magnegas either in the primary burn process to achieve higher waste burning temperatures, in a secondary after-burn process to reduce pollutants, or in both the primary burn process and after-burn process. The use of Magnegas results in increased efficiency, reduced emissions, and additional heat. Heat produced is optionally used to generate electricity. In some embodiments, Magnegas is combined with another fuel such as oil or natural gas for desired burn characteristics or for economic reasons.
Abstract:
A system is provided with a segmented solid feed pump having a plurality of pump segments coupled together in series along a path. Each pump segment of the plurality of pump segments has opposite side walls disposed about a holding receptacle. The segmented solid feed pump also includes a first transport section disposed along a first portion of the path, wherein the first transport section includes a first inlet duct, a first outlet duct, and first opposite guides extending between the first inlet duct and the first outlet duct.
Abstract:
A system for substance separation and energy recovery by thermal treatment is disclosed. The system includes a thermal treatment reactor, a circulation piping, a heat exchanger, a discharge pipeline, a latent heat recovering device, a gasifier, and a combustion furnace. The substance is fed into the thermal treatment reactor for heating the treated substance so as to produces a gaseous substance by evaporation or pyrolysis. The treated substance is separated into the gaseous substance circulating between the heat exchanger and the thermal treatment reactor and a residual substance being fed into the thermal treatment reactor. The increased gaseous substance, during the circulation process, is fed into a latent heat recovery device, wherein the gaseous substance exchanges heat with a cold fluid and condenses to release latent heat, forming a liquid condensed substance and a non-condensed substance.
Abstract:
A char making apparatus comprises a longitudinal pyrolyzer furnace housing wherein coal-bearing material may be heated to a temperature to fluidize volatile materials therein and plasticize coal in the coal-bearing material. At least two rotatable drive screws are laterally positioned and interleaved within the longitudinal furnace housing and capable of conveying coal-bearing materials through the pyrolyzer furnace housing, each drive screw having a hollow drive shaft and a diverter positioned within the drive shaft to provide heating to the coal-bearing material. A heating jacket about the longitudinal furnace housing provides additional heating to the coal-bearing material. Multiple combustion chambers adjacent the heating jacket and hollow drive shaft burn fluidized volatile materials and exhaust combustion fluids through the jacket and shaft.
Abstract:
The present invention includes a gasifier for gasifying fuels having a container with a top, sidewalls and a bottom for facilitating the gasifying process. One or more open vertical shafts extend downward inside the container for allowing a downdraft or updraft of air and fuel for the gasifying process. A rotating bed is preferably included inside the container and below the one or more shafts for receiving the fuel. The bed rotates essentially perpendicular to the shaft to facilitate even heating and gasifying of the fuel. The bed is further movable relative to the vertical shaft in order to increase or decrease the volume of fuel flow to the fuel.
Abstract:
The present invention provides a system for conversion of organic matter into a torrefied product, wherein the system comprises a direct fired rotary kiln.