Abstract:
he present invention provides a process for natural gas in the form, e.g., of stranded gas or associated gas to transportable liquids. More particularly, the present invention provides a process in which the gas is non-oxidatively converted to aromatic liquid, preferably in proximity to the wellhead, which may be onshore or offshore. In one aspect, the present invention provides integration of separation of wellhead fluids into associated gas and crude with blending of the aromatic liquid derived from the gas with the crude. Alternatively, or in combination, in another aspect, the present invention provides integration of conversion of byproduct hydrogen to power with non-oxidative conversion of gas to aromatic liquid.
Abstract:
The present invention teaches a method for increasing the cobalt surface area per gram of catalyst in a cobalt Fischer-Tropsch catalyst, supported on a silica-based carrier material, by using cobalt amine carbonate precursors. A Fischer-Tropsch catalyst preferably includes a catalytically active first metal containing cobalt, and a carrier material containing silica or a silica compound with a cobalt surface area greater than 13 m2/g catalyst. The catalyst active in the FT reaction has a minimum alpha value of 0.87 and a CO conversion of 24 wt % or more. In accordance with another preferred embodiment, a process for producing a Fischer-Tropsch catalyst includes saturating silica or silica compounds with a solution of cobalt amine carbonate, removing the excess solution by filtration, heating the resulting product in order to allow cobalt hydroxycarbonate to precipitate, and drying and calcining the resulting product. Optionally the calcined product is reduced.
Abstract:
The present invention includes a nontwisted composite tether comprising one or more composite rods encased in a jacket and a method for manufacturing same. A portion of the rods may be bundled into one or more strands, provided however that the rods comprising the strands are not twisted into twisted strands in the assembled nontwisted tether. Such untwisted strands, if any, additionally are not twisted relative to each other. Temporary and/or permanent buoyancy may be to the tether. The present invention includes methods for preparing, transporting, and installing a composite tether on a floating platform. The tether, preferably assembled at a waterfront, is launched into the water and towed to an offshore installation site, where the tether is upended and connected via a bottom end connector on the tether to an anchor foundation in the seabed and connected a top end connector on the tether to the floating platform.
Abstract:
A gas-agitated multiphase reactor system that is effective for enabling maximum reactor productivity or minimizing reactor volume comprising at least two stages with or without recycle, wherein inlet gas superficial velocity is at least 20 cm/sec at Fischer-Tropsch synthesis, yielding a total syngas conversion of greater than about 90%, while syngas conversion in each reactor is less than 60%. More specifically, the total reactor volume is held to a minimum such that minimum reactor volume is less than 0.02 cubic meters total reactor volume/(kg C5null/hr production).
Abstract:
An apparatus and method is disclosed for producing hydrocarbons according to the Fischer-Tropsch process. The apparatus comprises a catalytic distillation reactor where reactants are fed into the catalytic distillation reactor to undergo catalytic reaction to form hydrocarbons. Physical separation of the unreacted materials and products occurs simultaneously in the catalytic distillation reactor. The catalytic distillation reactor is divided into reaction chambers so as to optimize control of the reaction and the distribution of hydrocarbon products. A monolith, such as a foam monolith or a honeycomb monolith, preferably a honeycomb monolith, is disposed with said reaction chamber serves both as catalyst support and as distillation packing material. A honeycomb monolith preferably includes channels having an axis disposed at a nonzero angle with respect to the axis of a reaction chamber containing the honeycomb monolith. External heat exchangers are provided for the recovery of the heat generated in the reaction.
Abstract:
A method a making a catalyst, preferably a Fischer-Tropsch catalyst, includes the use of a surfactant. The surfactant is preferably a non-ionic surfactant, or alternatively, a cationic surfactant. The catalyst includes support material and catalyst material. The catalyst material preferably includes at least one Fischer-Tropsch metal, more preferably cobalt. The surfactant is preferably added to a solution containing a catalyst material in an amount sufficient to improve a measure of the activity of a catalyst containing the catalyst material, such as the CO conversion, the methane selectivity, the C5null productivity, or catalyst life. A method for producing hydrocarbons includes contacting a catalyst made as described above with hydrogen and carbon monoxide.
Abstract:
Mixed metal carbide catalysts that are active for catalyzing the net partial oxidation of methane to CO and H2 are disclosed, along with their method of making. The preferred catalysts of the invention comprise a mixture of at least two carbided metals that are prepared by the reaction of the metal oxides, alkoxides or nitrates with a hydrocarbon of the formula CnH2nnull2 wherein n is an integer from 1 to 4. Optionally, the catalysts include an additional promoter and/or a catalyst support. Preferred catalysts are at least 50 wt % molybdenum, tungsten or chromium, and also contain a second metal selected from the group consisting of molybdenum, tungsten, vanadium, chromium, iron, niobium, tantalum, rhenium, cobalt, copper, tin and bismuth.
Abstract:
An apparatus and method is disclosed for producing alcohols, particularly methanol, according to an alcohol synthesis process. The apparatus comprises a catalytic distillation reactor where reactants are fed into the catalytic distillation reactor to undergo catalytic reaction to form methanol. Methanol production beyond the thermodynamic limit is achieved in the apparatus through use of multiple distillation stages, preferably at least three.
Abstract:
A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention, the catalyst used in the process includes at least a Fischer-Tropsch metal and boron. The Fischer-Tropsch metal preferably includes cobalt and optionally ruthenium or platinum. The catalyst may also comprise a support material selected from the group including silica, titania, titania/alumina, zirconia, alumina, aluminum fluoride, and fluorided aluminas.
Abstract:
The present invention presents an iron-based Fischer-Tropsch catalyst having a low water-gas shift activity and high selectivity and productivity toward a hydrocarbon wax wherein said catalyst comprises iron; silver; sodium, lithium, potassium, rubidium and/or cesium; optionally, calcium, magnesium, boron, and/or aluminum; and a silica structural promoter. The present invention further presents a method of making a precipitated iron-based Fischer-Tropsch catalyst. The present invention still further presents a process for producing hydrocarbons using the iron-based, precipitated Fischer-Tropsch catalyst of the present invention.