Abstract:
Disclosed herein are processes in which precipitation permits removal of metal halides (e.g. AlCl3) from ionic liquids. After precipitation, the precipitated metal halides can be physically separated from the bulk ionic liquid. More effective precipitation can be achieved through cooling or the combination of cooling and the provision of metal halide seed crystals. The ionic liquids can be regenerated ionic liquid catalysts, which contain excess metal halides after regeneration. Upon removal of the excess metal halides, they can be reused in processes using ionic liquid catalysts, such as alkylation processes.
Abstract:
Disclosed herein are processes in which precipitation permits removal of metal halides (e.g. AlCl3) from ionic liquids. After precipitation, the precipitated metal halides can be physically separated from the bulk ionic liquid. More effective precipitation can be achieved through cooling or the combination of cooling and the provision of metal halide seed crystals. The ionic liquids can be regenerated ionic liquid catalysts, which contain excess metal halides after regeneration. Upon removal of the excess metal halides, they can be reused in processes using ionic liquid catalysts, such as alkylation processes.
Abstract:
Disclosed are a system and an apparatus for regenerating an ionic liquid catalyst, which has been deactivated by conjunct polymers during any type of reaction producing conjunct polymers as a by-product, for example, isoparaffin-olefin alkylation. The system and apparatus are designed such that solvent extraction of conjunct polymers, freed from the ionic liquid catalyst through its reaction with aluminum metal, occurs as soon as the conjunct polymers de-bond from the ionic liquid catalyst.
Abstract:
Disclosed are a system and an apparatus for regenerating an ionic liquid catalyst, which has been deactivated by conjunct polymers during any type of reaction producing conjunct polymers as a by-product, for example, isoparaffin-olefin alkylation. The system and apparatus are designed such that solvent extraction of conjunct polymers, freed from the ionic liquid catalyst through its reaction with aluminum metal, occurs as soon as the conjunct polymers de-bond from the ionic liquid catalyst.
Abstract:
An apparatus for regenerating an ionic liquid catalyst comprising a reactive extraction column, the reactive extraction column comprising: (a) an upper feed port, wherein a slurry of an ionic liquid catalyst and an aluminum metal enter the reactive extraction column; (b) a lower feed port, wherein a solvent and optionally a hydrogen gas enter the reactive extraction column; (c) a moveable bed comprised of the aluminum metal between the upper and lower feed ports, wherein the ionic liquid catalyst and the aluminum metal reacts to free conjunct polymers from the ionic liquid catalyst and some of the freed conjunct polymers are extracted from the ionic liquid catalyst by the solvent to provide regenerated ionic liquid catalyst; (d) a lower exit port, wherein the regenerated ionic liquid catalyst exits the reactive extraction column; and (e) an upper exit port, wherein the solvent and freed conjunct polymers exit the reactive extraction column.
Abstract:
Disclosed are a system and an apparatus for regenerating an ionic liquid catalyst, which has been deactivated by conjunct polymers during any type of reaction producing conjunct polymers as a by-product, for example, isoparaffin-olefin alkylation. The system and apparatus are designed such that solvent extraction of conjunct polymers, freed from the ionic liquid catalyst through its reaction with aluminum metal, occurs as soon as the conjunct polymers de-bond from the ionic liquid catalyst.
Abstract:
The invention comprises an OCR catalyst reactor which includes passive spheres and catalyst particles having substantially the same size and separated on opposite sides of a distributor cone by a screen. The use of passive spheres of substantially the same size to the catalyst particles provides for a more uniform distribution of the gas liquid reactants charged into the reactor vessel. The screen is configured such that it provides a separation of the catalyst and the passive spheres while being sized to prevent plugging.
Abstract:
A distributor assembly for hydroprocessing a hydrocarbon mixture of hydrogen-containing gas and liquid hydrocarbon is presented. The distributor assembly has a circular plate with a plurality of hollow risers bound thereto for distributing hydrogen-containing gas and liquid hydrocarbon through openings in the circular plate member. Each of the hollow risers has a tubular opening in its associated side. The distributor assembly is connected to an internal wall of a reactor. A method is also presented for hydroprocessing a hydrocarbon feed stream comprising flowing a mixture of hydrogen-containing gas and liquid hydrocarbon into a reactor zone to produce evolved hydrogen-containing gas; and flowing the mixture of hydrogen-containing gas and liquid hydrocarbon through a plurality of tubular zones while admixing simultaneously therewith the evolved hydrogen-containing gas.
Abstract:
A multi-bed, down-flow reactor includes several distributor assemblies, each having a centrally located mixing chamber and an annular collecting and mixing trough surrounding the mixing chamber. The mixing chamber has an inlet at one side thereof, an outlet in its bottom wall, and a quench gas inlet in its top wall above the outlet. A divider wall traverses the annular trough adjacent to the inlet to cause the pool of liquid collected in the trough to flow in a circular pattern around the mixing chamber to the inlet. This ensures that the liquid circulating through the trough is well mixed with the liquid raining down from the catalyst bed. Turbulent and spiraling flow patterns generated within the chamber further mix the liquid and gas and entrain quench gas in the liquid and gas stream.
Abstract:
This application provides a process unit for the production of alkylate gasoline, comprising: a) a nozzle having an orifice that dispenses one or more recirculated streams comprising ionic liquid catalyst into a chamber in the nozzle, b) a conduit for introducing a hydrocarbon feed stream comprising an olefin to the orifice at a close distance from the orifice; and c) a throat connecting the chamber in the nozzle to an alkylation zone. The process unit can have multiple Venturi nozzles.