Abstract:
Methods and oil refinery apparatuses are provided for producing hydrocarbons. A method includes fractionating a crude oil feedstock to produce a crude saturated stream and a residual stream. The residual stream is cracked in a cracking device to produce an unsaturated stream, and the unsaturated stream and the crude saturated stream are combined to produce a combined stream. The combined stream is fractionated to produce a refinery fuel gas stream.
Abstract:
One exemplary embodiment can be a process for separating particulate solids from a gas stream. The process can include regenerating a catalyst in a regenerator, separating particulate solids in first and second cyclone stages, passing the gas stream from the second cyclone stage to an external third stage separator, and passing the gas stream from the external third stage separator to a cyclone recirculator to obtain a clean gas stream.
Abstract:
A process and apparatus for catalytic conversion of feedstock and separating catalyst from product gas comprises a first hydrocarbon feedstock contacted with a first stream of catalyst in a first riser to produce a first mixture of catalyst and product gases. A second hydrocarbon feedstock is contacted with a second stream of catalyst in a second riser to produce a second mixture of catalyst and product gases. The first riser and/or the second riser may terminate within a reactor vessel. The first mixture of catalyst and product gases from the first riser pass into a first disengagement chamber within the reactor vessel. The second mixture of catalyst and product gases pass from the second riser into a second disengagement chamber within the same reactor vessel.
Abstract:
In an apparatus for fluid catalytic cracking a riser having a top and a bottom for fluidizing and cracking a hydrocarbon feed stream by contact with catalyst exits an outlet at the top of the riser. A downer in communication with the outlet of the riser receives cracked hydrocarbon product and catalyst. A swirl duct in communication with the downer has a discharge opening below the outlet for discharging said cracked hydrocarbon product and catalyst. A stream of hydrocarbon feed and a catalyst is passed upwardly in a riser. A stream of gaseous hydrocarbon products and catalyst is directedly downwardly and then the stream of gaseous hydrocarbon products and catalyst are directed to flow in an angular direction to separate gaseous hydrocarbon products from the catalyst.
Abstract:
An apparatus comprising a feed distributor comprising a side cluster of orifices instead of or in combination with an end cluster of orifices for distributing hydrocarbon feed into a catalyst stream. A side cluster of orifices in conjunction with an end cluster of orifices on a feed distributor can distribute hydrocarbon feed into a riser over a greater cross-sectional extent enabling emission of smaller droplet sizes which provide better conversion with less coke production.
Abstract:
A method for fluidizing a spent catalyst in a regenerator during a combustion process. The combustor includes a vessel and an air distributor. The air distributor includes an air grid and a plurality of first nozzles extending from the air grid. Spent catalyst is introduced into the vessel. Air is provided to the vessel via the plurality of first nozzles at a base combustion air rate. Additional air is provided to the vessels via a plurality of second nozzles of a fluffing air distributor at a fluffing air rate that is between 0.5 wt % and 10 wt % of the base combustion air rate to fluidize the catalyst. The second nozzles have outlets that are disposed below the air grid and above a bottom head of the vessel.
Abstract:
Processes and apparatuses for co-processing pyrolysis effluent and a hydrocarbon stream in which a char produced by the catalytic cracking of the pyrolysis effluent is recovered and utilized to provide energy, such as heat to the catalytic cracking zone. The char can be burned in various combustion zones associated with the catalytic cracking zone. The char is produced from a renewable resource.
Abstract:
A process and apparatus for heating catalyst is presented. Cooler catalyst is removed from a reactor and heated with a hot gas in a riser, heated in a heating tube or heated in a heating chamber. Heated catalyst is disengaged from the hot gas if necessary and returned to the reactor. The process and apparatus can be used for producing light olefins. The hot gas may be a flue gas from an FCC regenerator or a combustion gas from a heater.
Abstract:
A process and apparatus for co-processing a hydrocarbon feedstock and a renewable biomass feedstock are described. Solid particles of biomass are introduced into the riser reactor zone and mixed with catalyst. The hydrocarbon feed stock is also introduced into the riser reactor zone. The solid particles of biomass react in the presence of the catalyst and are converted into oxygenated hydrocarbons, while the hydrocarbon reacts in the presence of the catalyst to form hydrocarbon products having a lower boiling point than the feedstock.
Abstract:
A fluid catalytic cracking reactor including a vessel, a chamber housed within the vessel, and a plurality of cyclones housed within the vessel, but externally of the chamber. The plurality of cyclones are arranged in a plurality of cyclone clusters, where each of the cyclone clusters includes a grouping of at least two cyclones that share common outlet piping for communication with the chamber. Alternatively, a fluid catalytic cracking reactor including a vessel, a chamber housed within the vessel, and a plurality of catalytic separation devices housed within the vessel, but externally of the chamber. The catalytic separation devices are in communication with the chamber via outlet piping. Preferably, the catalytic separation devices of the reactor are also in communication with a plenum via separator gas outlet piping, and optionally at least one of the catalytic separation devices feeds an outlet vapor stream into at least two different separator gas outlet piping members.