公开(公告)号：US20140374172A1

公开(公告)日：2014-12-25

申请号：US13926696

申请日：2013-06-25

Applicant: Diamond Innovations, Inc.

Inventor： Andrew Gledhill ,  Christopher Long

IPC: E21B10/567 ,  B24D3/06

CPC classification number: E21B10/567 ,  B01J3/062 ,  B24D3/06 ,  B24D3/10 ,  C04B41/5002 ,  C04B2235/427 ,  C22C26/00

Abstract: A superabrasive cutter and a method of making the superabrasive cutter are disclosed. The superabrasive cutter may comprise a plurality of polycrystalline superabrasive particles and about 0.01% to about 4% by weight of the superabrasive particles of a metal or metal alloy. The metal or the metal alloy may be immiscible with a catalyst for forming the polycrystalline superabrasive particles.

Abstract translation: 公开了一种超磨料切割机和制造该超级磨料刀的方法。 超研磨刀具可以包括多个多晶超研磨颗粒和约0.01重量％至约4重量％的金属或金属合金的超研磨颗粒。 金属或金属合金可以与用于形成多晶超研磨颗粒的催化剂不混溶。

公开(公告)号：US20140353047A1

公开(公告)日：2014-12-04

申请号：US14368665

申请日：2012-12-13

Applicant: Element Six Abrasives, S.A.

Inventor： Kaveshini Naidoo

IPC: B24D3/06 ,  E21B10/573 ,  B24D18/00

CPC classification number: B24D3/06 ,  B01J3/062 ,  B01J2203/061 ,  B01J2203/0615 ,  B01J2203/062 ,  B01J2203/0625 ,  B01J2203/0655 ,  B01J2203/0685 ,  B24D18/0009 ,  B82Y30/00 ,  C04B35/52 ,  C04B35/6261 ,  C04B35/645 ,  C04B2235/422 ,  C04B2235/424 ,  C04B2235/425 ,  C04B2235/427 ,  C04B2235/5436 ,  C04B2235/5445 ,  C04B2235/5454 ,  C04B2235/5472 ,  C04B2235/6567 ,  C04B2235/785 ,  C04B2235/786 ,  C22C26/00 ,  E21B10/567 ,  E21B10/5735

Abstract: A method of making polycrystalline diamond material includes providing a fraction of diamond particles or grains and a sintering additive, the sintering additive comprising a carbon source of nano-sized particles or grains, forming the diamond particles and sintering additive into an aggregated mass, consolidating the aggregated mass and a binder material to form a green body, and subjecting the green body to conditions of pressure and temperature at which diamond is more thermodynamically stable than graphite and for a time sufficient to consume the sintering additive, sintering it and forming polycrystalline diamond material that is thermodynamically and crystallographically stable and is substantially devoid of any nano-structures.

Abstract translation: 制造多晶金刚石材料的方法包括提供一部分金刚石颗粒或颗粒和烧结添加剂，所述烧结添加剂包含纳米尺寸颗粒或颗粒的碳源，将金刚石颗粒和烧结添加剂形成为聚集体，将 聚集的物料和粘合剂材料以形成生坯，并使生坯在压力和温度条件下使金刚石比石墨热力学稳定，并且足以消耗烧结添加剂的时间，烧结并形成多晶金刚石材料 在热力学和晶体学上是稳定的，并且基本上没有任何纳米结构。

公开(公告)号：US20140262533A1

公开(公告)日：2014-09-18

申请号：US14153428

申请日：2014-01-13

Applicant: Danny Eugene Scott ,  Jimmy Wayne Eason ,  David Alexander Curry ,  Igor Yuri Konyashin

Inventor： Danny Eugene Scott ,  Jimmy Wayne Eason ,  David Alexander Curry ,  Igor Yuri Konyashin

IPC: E21B10/573 ,  E21B10/55 ,  B24D3/10 ,  E21B10/52

CPC classification number: E21B10/573 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B22F2005/001 ,  B24D3/10 ,  B24D99/005 ,  C22C29/08 ,  E21B10/46 ,  E21B10/52 ,  E21B10/55 ,  E21B10/5735 ,  Y10T428/25

Abstract: A polycrystalline diamond (PCD) composite compact element comprising a PCD structure bonded to a cemented carbide substrate, in which at least a peripheral region of the substrate comprises cemented carbide material having a mean free path (MFP) characteristic of at least about 0.1 microns and at most about 0.7 microns; and an elastic limit of at least about 1.9 GPa.

Abstract translation: 一种多晶金刚石（PCD）复合压实元件，其包括结合到硬质合金基底的PCD结构，其中所述基底的至少周边区域包括具有至少约0.1微米特征的平均自由程（MFP）的硬质合金材料，以及 最多约0.7微米; 弹性极限为至少约1.9GPa。

公开(公告)号：US20140215926A1

公开(公告)日：2014-08-07

申请号：US14246657

申请日：2014-04-07

Applicant: US SYNTHETIC CORPORATION

Inventor： David P. Miess ,  Kenneth E. Bertagnolli ,  Damon B. Crockett ,  Arnold D. Cooper

IPC: B24D3/00 ,  B24D18/00

CPC classification number: B24D3/007 ,  B01J3/062 ,  B01J2203/063 ,  B01J2203/0655 ,  B22F2005/001 ,  B24D18/0009 ,  B32B18/00 ,  C04B35/528 ,  C04B35/5607 ,  C04B35/5626 ,  C04B35/5831 ,  C04B35/645 ,  C04B37/006 ,  C04B37/026 ,  C04B2235/3839 ,  C04B2235/3847 ,  C04B2235/386 ,  C04B2235/405 ,  C04B2235/427 ,  C04B2235/5436 ,  C04B2235/96 ,  C04B2235/9607 ,  C04B2237/08 ,  C04B2237/083 ,  C04B2237/086 ,  C04B2237/12 ,  C04B2237/363 ,  C04B2237/401 ,  C04B2237/58 ,  C04B2237/61 ,  C22C26/00 ,  E21B10/567 ,  E21B10/5735 ,  F16C33/043 ,  F16C2206/04 ,  F16C2352/00

Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) that are less susceptible to liquid metal embrittlement damage due to the use of at least one transition layer between a polycrystalline diamond (“PCD”) layer and a substrate. In an embodiment, a PDC includes a PCD layer, a cemented carbide substrate, and at least one transition layer bonded to the substrate and the PCD layer. The at least one transition layer is formulated with a coefficient of thermal expansion (“CTE”) that is less than a CTE of the substrate and greater than a CTE of the PCD layer. At least a portion of the PCD layer includes diamond grains defining interstitial regions and a metal-solvent catalyst occupying at least a portion of the interstitial regions. The diamond grains and the catalyst collectively exhibit a coercivity of about 115 Oersteds or more and a specific magnetic saturation of about 15 Gauss·cm3/grams or less.

Abstract translation: 实施例涉及由于在多晶金刚石（“PCD”）层和基底之间使用至少一个过渡层而对液态金属脆化损伤较不敏感的多晶金刚石压块（“PDC”）。 在一个实施例中，PDC包括PCD层，硬质合金基底和结合到基底和PCD层的至少一个过渡层。 所述至少一个过渡层被配制成具有小于衬底的CTE且大于PCD层的CTE的热膨胀系数（“CTE”）。 PCD层的至少一部分包括限定间隙区域的金刚石颗粒和占据间隙区域的至少一部分的金属溶剂催化剂。 金刚石颗粒和催化剂共同表现出约115奥斯特或更高的矫顽磁力和约15高斯·厘米3 /克或更低的特定磁饱和度。

公开(公告)号：US20140170055A1

公开(公告)日：2014-06-19

申请号：US14235758

申请日：2012-07-26

Applicant: Kazuhiro Ikeda ,  Keiko Arimoto ,  Katsuko Yamamoto ,  Hitoshi Sumiya

Inventor： Kazuhiro Ikeda ,  Keiko Arimoto ,  Katsuko Yamamoto ,  Hitoshi Sumiya

IPC: C01B31/06

CPC classification number: C01B32/25 ,  B01J3/062 ,  B01J2203/061 ,  B01J2203/0655

Abstract: Nano polycrystalline diamond is composed of carbon and a plurality of impurities other than carbon. A concentration of each of the plurality of impurities is not higher than 0.01 mass %, and the nano polycrystalline diamond has a crystal grain size (a maximum length) not greater than 500 nm. The nano polycrystalline diamond can be fabricated by preparing graphite in which a concentration of an impurity is not higher than 0.01 mass % and converting graphite to diamond by applying an ultra-high pressure and a high temperature to graphite.

Abstract translation: 纳米多晶金刚石由碳和除碳以外的多种杂质组成。 多个杂质的浓度不高于0.01质量％，纳米多晶金刚石的结晶粒径（最大长度）不大于500nm。 可以通过制备其中杂质浓度不高于0.01质量％的石墨并通过对石墨施加超高压和高温将石墨转化为金刚石来制造纳米多晶金刚石。

公开(公告)号：US20140013671A1

公开(公告)日：2014-01-16

申请号：US14028328

申请日：2013-09-16

Applicant: SMITH INTERNATIONAL, INC.

Inventor： J. DANIEL BELNAP ,  GEORGIY VORONIN ,  FENG YU ,  PETER T. CARIVEAU ,  YOUHE ZHANG ,  YUELIN SHEN ,  GUODONG ZHAN

IPC: B24D3/10

CPC classification number: E21B10/55 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B22F2003/244 ,  B22F2005/001 ,  B22F2998/10 ,  B22F2999/00 ,  B24D3/10 ,  C22C26/00 ,  C22C2026/006 ,  E21B10/567 ,  E21B10/5735 ,  B22F7/062 ,  B22F3/14 ,  B22F2207/01 ,  B22F2207/13 ,  B22F2207/17

Abstract: The present disclosure relates to cutting elements incorporating polycrystalline diamond bodies used for subterranean drilling applications, and more particularly, to polycrystalline diamond bodies having a high diamond content which are configured to provide improved properties of thermal stability and wear resistance, while maintaining a desired degree of impact resistance, when compared to prior polycrystalline diamond bodies. In various embodiments disclosed herein, a cutting element with high diamond content includes a modified PCD structure and/or a modified interface (between the PCD body and a substrate), to provide superior performance.

公开(公告)号：US20130228383A1

公开(公告)日：2013-09-05

申请号：US13860110

申请日：2013-04-10

Applicant: US SYNTHETIC CORPORATION

Inventor： Debkumar Mukhopadhyay ,  Kenneth E. Bertagnolli ,  Jair J. Gonzalez

IPC: E21B10/573

CPC classification number: E21B10/573 ,  B01J3/062 ,  B01J2203/063 ,  B01J2203/0655 ,  B24D99/005 ,  C04B35/528 ,  C04B2235/3847 ,  C04B2237/36 ,  C04B2237/363 ,  C04B2237/555 ,  C22C19/07 ,  C22C29/08 ,  C22C2204/00 ,  E21B10/567 ,  E21B10/5735 ,  F16C33/043 ,  F16C2352/00 ,  Y10T428/30

Abstract: In an embodiment, a rotary drill bit includes a bit body having a leading end structure configured to facilitate drilling a subterranean formation, and a plurality of cutting elements mounted to the bit body. At least one of the plurality of cutting elements includes a polycrystalline diamond compact (“PDC”) comprising a cemented carbide substrate including a first cemented carbide portion and a second cemented carbide portion bonded to the first cemented carbide portion and exhibiting an erosion resistance that is greater than the first cemented carbide portion. The PDC further comprises a polycrystalline diamond (“PCD”) table bonded to the first cemented carbide portion. The PCD table includes a plurality of bonded diamond grains exhibiting diamond-to-diamond bonding therebetween, with the plurality of bonded diamond grains defining a plurality of interstitial regions.

Abstract translation: 在一个实施例中，旋转钻头包括具有构造成便于钻探地层的前端结构的钻头体和安装到钻头体上的多个切割元件。 多个切割元件中的至少一个包括多晶金刚石复合体（“PDC”），其包括硬质合金基体，该硬质合金基底包括第一硬质合金部分和第二硬质合金部分，该第二硬质合金部分结合到第一硬质合金部分并且具有耐侵蚀性， 大于第一硬质合金部分。 PDC还包括结合到第一硬质合金部分的多晶金刚石（“PCD”）台。 PCD表包括多个结合的金刚石晶粒，其间形成金刚石 - 金刚石结合，多个结合的金刚石晶粒限定多个间隙区域。

公开(公告)号：US08506920B2

公开(公告)日：2013-08-13

申请号：US12809917

申请日：2008-12-22

Applicant: Daren Normand Swanson

Inventor： Daren Normand Swanson

IPC: B01J3/06 ,  D03D23/00 ,  E21B43/295

CPC classification number: C06B43/00 ,  B01J3/062 ,  B01J3/08 ,  B01J2203/0625 ,  B01J2203/0655 ,  B01J2203/0675 ,  B82Y30/00 ,  C01B32/25 ,  C01P2004/64 ,  C06B33/00

Abstract: The present invention provides a method and formulation for the creation of a diamond-carbon bearing material of varying particle sizes. The material is a detonation by-product of explosive formulations that employ carbon dioxide as the oxidizing agent and a material, such as powdered magnesium, as the fuel for such detonation.

Abstract translation: 本发明提供了用于产生具有不同粒径的金刚石 - 碳轴承材料的方法和配方。 该材料是使用二氧化碳作为氧化剂的爆炸性制剂的爆炸副产物和诸如粉末状镁的材料作为用于这种爆炸的燃料。

公开(公告)号：US08505654B2

公开(公告)日：2013-08-13

申请号：US12901629

申请日：2010-10-11

Applicant: Gustav Johnny Israelsson ,  Karolina Elisabet Hannersjö ,  Pär Erik Håkan Schelin

Inventor： Gustav Johnny Israelsson ,  Karolina Elisabet Hannersjö ,  Pär Erik Håkan Schelin

IPC: E21B10/46 ,  B23B5/16

CPC classification number: B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B24D3/10 ,  B24D99/005 ,  E21B10/567 ,  Y10T428/249957 ,  Y10T428/25

Abstract: A PCD composite compact comprising a PCD structure bonded at an interface to a substrate comprising cemented carbide material; the PCD structure comprising a mass of directly inter-bonded diamond grains having a mean size of at most about 4 microns, and the PCD structure comprising at least about 0.05 weight percent refractory metal or carbide of a refractory metal selected from the group comprising W, Ti, V, Cr, Zr, Nb, Mo, Hf and Ta; and at least the cemented carbide material proximate the interface having a content of metallic binder material of at most about 6 weight percent.

Abstract translation: 一种PCD复合压块，包括在与包含硬质合金材料的基板的界面处结合的PCD结构; 所述PCD结构包含大量具有至多约4微米的平均尺寸的直接互相结合的金刚石晶粒，并且所述PCD结构包含至少约0.05重量％的难熔金属或难熔金属的碳化物，所述难熔金属或碳化物选自W， Ti，V，Cr，Zr，Nb，Mo，Hf和Ta; 并且至少接近界面的硬质合金材料具有至多约6重量％的金属粘合剂材料的含量。

公开(公告)号：US20130199107A1

公开(公告)日：2013-08-08

申请号：US13641390

申请日：2011-04-20

Applicant: Robert Fries

Inventor： Robert Fries

IPC: B24D3/34

CPC classification number: B24D3/348 ,  B01J3/062 ,  B01J2203/061 ,  B01J2203/062 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/0685 ,  B22F2998/10 ,  C22C1/051 ,  C22C26/00 ,  E21B10/567 ,  C22C1/05 ,  C25D15/00 ,  B22F3/14

Abstract: A polycrystalline superhard material comprises a sintered mass of superhard grains having a mean superhard grain contiguity of at least 62 percent and at most 92 percent. There is also disclosed a method of making such a polycrystalline superhard material. The method comprises providing a precursor body comprising superhard grains and interstices between the superhard grains, and introducing additive particles into the interstices to form a pre-sinter body. The pre-sinter body is submitted to a temperature and pressure at which superhard material is thermodynamically stable, sintering it and forming polycrystalline superhard material.

Abstract translation: 多晶超硬材料包括具有至少62％且至多92％的平均超硬颗粒接近度的超硬颗粒的烧结块。 还公开了制造这种多晶超硬材料的方法。 该方法包括提供包含超硬颗粒和超硬颗粒之间的间隙的前体体，并将添加剂颗粒引入到间隙中以形成预烧结体。 预烧结体承受超硬材料在热力学上稳定的温度和压力，烧结并形成多晶超硬材料。