Systems and methods for fatty acid alkyl ester production with recycling

    公开(公告)号:US10988708B2

    公开(公告)日:2021-04-27

    申请号:US16814675

    申请日:2020-03-10

    Abstract: Provided are industrial processes for producing a fatty acid alkyl ester from a natural oil feedstock or a mixed lipid feedstock, wherein the natural oil feedstock comprises a free (un-esterified) organic acid such as a free fatty acid, comprising: producing fatty acid alkyl esters using an alcoholysis reaction such as a vapor phase alcoholysis reaction or a supercritical alcoholysis reaction, wherein the alcoholysis reaction takes place under conditions comprising: mixing the natural oil feedstock and/or mixed lipid feedstock and alcohol into an alcoholysis reactor or equivalent, and then depressurizing, and then recovering the fatty acid alkyl esters from the alcoholysis reactor or equivalent by distillation in a distillation column, leaving a still pitch or distillation bottoms in the distillation column or equivalent, wherein the fatty acid alkyl esters can be removed from the alcoholysis reactor or equivalent with or without cooling of the reaction mixture prior to depressurization.

    SUPERCRITICAL HYDROCYCLOTRON AND RELATED METHODS

    公开(公告)号:US20210069732A1

    公开(公告)日:2021-03-11

    申请号:US16564962

    申请日:2019-09-09

    Abstract: A supercritical hydrocyclotron for transforming one or more selected polymeric materials into a plurality of reaction products via supercritical or near-supercritical water reaction that enable the rapid and economic conversion of solid biomass and/or waste plastic materials (i.e., organic materials) into smaller liquid and gaseous hydrocarbon molecules—smaller hydrocarbon molecules that, in turn, are useful as chemical feedstock materials including, for example, liquid transportation fuels and bio-adhesives. The innovative supercritical hydrocyclonic systems and related mobile units disclosed herein comprise, in combination, (1) a supercritical water (or near-supercritical water) treatment system for converting organic materials into smaller hydrocarbon molecules, and (2) a hydrocyclonic separation system for recovering the smaller hydrocarbon molecules from the combined water/hydrocarbon effluent.

    Supercritical water process to produce bottom free hydrocarbons

    公开(公告)号:US10920158B2

    公开(公告)日:2021-02-16

    申请号:US16442189

    申请日:2019-06-14

    Abstract: A process to produce a light hydrocarbon fraction from a heavy residue feed, the process comprising the steps of operating the first supercritical reactor such that the heavy residue feed and the supercritical water stream undergo conversion reactions to produce a reactor effluent, introducing the reactor effluent to a top inlet in a top portion of a second supercritical reactor, introducing a supercritical water stream to a bottom inlet in a bottom portion of the second supercritical reactor, operating the second supercritical reactor such that the bottom of the barrel fraction is configured to settle in the bottom portion of the second supercritical reactor, withdrawing an upgraded product stream from a top outlet in the top portion of the second supercritical reactor, and withdrawing a heavy product stream from a bottom outlet in the bottom portion of the second supercritical reactor.

    REACTOR FOR THE HYDROTHERMAL OXIDATION TREATMENT OF AN ORGANIC MATERIAL IN A REACTION MEDIUM

    公开(公告)号:US20200276555A1

    公开(公告)日:2020-09-03

    申请号:US16468067

    申请日:2017-12-14

    Abstract: A reactor for treating an organic material in a reaction medium by hydrothermal oxidation, comprising: a longitudinal body provided with a cold interface flange; an inner tube, positioned in the body to form an annular area and comprising a cold end and a hot end, the inner tube delimiting an internal reaction area in fluid communication with the annular area via an opening provided in the hot end of the inner tube; blades for stirring the reaction medium situated in the internal reaction area and mounted rotating about the longitudinal axis of the body; a sleeve for injecting organic material to be treated into the inner tube. The inner tube is mounted rotating on the cold flange, so as to be rotated about the longitudinal axis; the sleeve being positioned inside the inner tube, having a bore that defines a passage for the organic material to be treated to pass.

    Apparatus for salt separation under supercritical water conditions

    公开(公告)号:US10654738B2

    公开(公告)日:2020-05-19

    申请号:US15543864

    申请日:2016-01-13

    Abstract: Apparatus for salt separation (2) under supercritical water conditions, comprising a heat exchanger (4) and a fluidized bed reactor (6). The fluidized bed reactor comprising a supercritical water pressure containing wall (8) defining therein a fluidized bed chamber (10) connected to an inlet system (16) at one end thereof and an outlet system (18) configured to separate solids from supercritical fluid at another end thereof. The fluidized bed chamber receives a fluidized bed (12) therein and is configured to receive through the inlet system (16) a liquefied aqueous substance (14) for treatment in the fluidized bed chamber. The inlet system (16) comprises an inlet chamber (20) and a fluidization plate (22) positioned between the inlet chamber (20) and the fluidized bed chamber (10). The fluidized bed chamber extends between the inlet system (16) and outlet system (18) and comprises an entry section (10a) adjacent the inlet system (16), an outlet section (10c) adjacent the outlet system (18), and a mid-section (10b) extending between the entry section and the outlet section. The heat exchanger (4) extends along the fluidized bed chamber (10) and is configured to generate a decreasing temperature gradient in the fluidized bed chamber from the outlet section (10c) to the entry section (10a), the temperature gradient in the outlet section and mid-section being supercritical for aqueous substances and being subcritical for aqueous substances in the entry section (10a) adjacent the fluidization plate (22).

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